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hi-flo manifold update by Francis T
Started on: 05-27-2004 03:16 PM
Replies: 1156
Last post by: Francis T on 07-09-2009 05:47 PM
Francis T
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Report this Post11-19-2004 09:06 AM Click Here to See the Profile for Francis TClick Here to visit Francis T's HomePageSend a Private Message to Francis TDirect Link to This Post
Still waiting for the custom mandrils to get here. Been looking for them everyday. Once they're here will be in high gear.
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Report this Post11-29-2004 10:51 PM Click Here to See the Profile for Fire451Click Here to visit Fire451's HomePageSend a Private Message to Fire451Direct Link to This Post
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Francis T
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Report this Post11-30-2004 11:12 PM Click Here to See the Profile for Francis TClick Here to visit Francis T's HomePageSend a Private Message to Francis TDirect Link to This Post
The mandrils should be here this thursday! Finial prototype with pics won't be too long in comming after that.
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Damien
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Report this Post12-02-2004 06:30 PM Click Here to See the Profile for DamienSend a Private Message to DamienDirect Link to This Post
Are they there yet?.......... Are they there yet?.......... Are they there yet?
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Report this Post12-02-2004 06:40 PM Click Here to See the Profile for fiero_silvaSend a Private Message to fiero_silvaDirect Link to This Post
It's thursday
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Report this Post12-02-2004 07:33 PM Click Here to See the Profile for QuicksterSend a Private Message to QuicksterDirect Link to This Post
Are they there yet??
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Report this Post12-02-2004 07:55 PM Click Here to See the Profile for MarkJPanaSend a Private Message to MarkJPanaDirect Link to This Post
francis, i was wondering what the final decision on the color of these would be. is it at all possible to get them unpainted?

and guys, please stop bugging francis, im sure that he will deliver a solid product, and i for one look forward to it.

------------------
~Mark Panasevich

3.4 Project Started ~ Gathering The Goodies
AIM : Mjpana252
email : MarkJPana@Comcast.net

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Francis T
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Report this Post12-03-2004 07:13 PM Click Here to See the Profile for Francis TClick Here to visit Francis T's HomePageSend a Private Message to Francis TDirect Link to This Post
If I recall correctly, I think the near-chrome look is the one we're going with, though red was running a close second. Anyway, we will most likely do speical color request at a reasonable extra cost. We got the custom mandril pipes thursday and when my son gets back into the country this week, we'll start on the finial prototype. Whereas it will get the first one, I think I saw my car smile when the truck with the pipes came yesterday.
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Report this Post12-03-2004 09:40 PM Click Here to See the Profile for Dan010Send a Private Message to Dan010Direct Link to This Post
Glad to read they have arrivied !!!
Still very interested !!
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Report this Post12-03-2004 10:33 PM Click Here to See the Profile for hoola47Send a Private Message to hoola47Direct Link to This Post
so... since you have all the parts you need now, and you know how much it cost you to order them etc. whats the word on price?
Looking forward to hearing and seeing some results.
Thanks for helping the 60degree breath better.

------------------
1986 Pontiac Fiero GT
Auto, soon to be 5 spd Getrag from 88 z24, Best 1/4 = 16.1 at 83mph, mods, wires, CRX intake, and power pulley. Planning Turbo 2.8 swap for a little more umph!!!!

Bought for 2500$ Canadian.

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Report this Post12-07-2004 02:52 PM Click Here to See the Profile for BioDeathWalkerClick Here to visit BioDeathWalker's HomePageSend a Private Message to BioDeathWalkerDirect Link to This Post
bump
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Report this Post12-11-2004 07:53 PM Click Here to See the Profile for The FunkmasterSend a Private Message to The FunkmasterDirect Link to This Post
just keepin it on da top...
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Report this Post12-12-2004 10:24 PM Click Here to See the Profile for QuicksterSend a Private Message to QuicksterDirect Link to This Post
Howo? Any news YET??
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Francis T
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Report this Post12-13-2004 08:33 AM Click Here to See the Profile for Francis TClick Here to visit Francis T's HomePageSend a Private Message to Francis TDirect Link to This Post
We got a lot done this week and it's looking real good. Still have a few more changes to make.
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Francis T
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Report this Post12-13-2004 11:31 AM Click Here to See the Profile for Francis TClick Here to visit Francis T's HomePageSend a Private Message to Francis TDirect Link to This Post

Francis T

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Question; how many of you need to retain the water lines to the TB? I did away with mine 2 years ago without any problems and it gets cold here too. I've heard from people way up north that have done the same without any problems. Without them, it's also eaiser to change distributor caps and makes for a cleaner looking engine. Now I didn't say that you would to dump them, I was just asking.
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Report this Post12-13-2004 12:09 PM Click Here to See the Profile for ScytheSend a Private Message to ScytheDirect Link to This Post
What's the purpose of the lines I guess is the question?

I know a few people have blocked them off, so I figure it's safe to do.

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Report this Post12-13-2004 12:15 PM Click Here to See the Profile for AaronZ34Click Here to visit AaronZ34's HomePageSend a Private Message to AaronZ34Direct Link to This Post
It is the "coolant bypass." What it does is direct engine coolant(hot) up and it circles around the throttle body. This wamrs the air going into the engine, allowing it to wamr up faster, and it improves your emissions slightly until the engine is warm.

Bypassing it will not add any horsepower.

But by bypassing it, you make a lot of things easier/simpler on the motor. The return, after the coolant passes around the TB, is a popular place for water leaks on the 60*V6. Also, having that hose go up to the TB makes it a big PITA to remove the TB and/or plenum. I'd say remove it, it is easier than **** to bypass and will make building, installing, and maintenance of the manifold a lot better a around.

------------------
1992 Lumina Z34 5-speed For Sale
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Report this Post12-13-2004 12:57 PM Click Here to See the Profile for RaydarSend a Private Message to RaydarDirect Link to This Post
Dumped my TB coolant lines years ago.
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Report this Post12-13-2004 01:45 PM Click Here to See the Profile for m0sh_manSend a Private Message to m0sh_manDirect Link to This Post
every v6 fiero i have gets them removed when the plenum is off now.

they are such a worthless pain in the @ss

matthew

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Report this Post12-13-2004 01:47 PM Click Here to See the Profile for QuicksterSend a Private Message to QuicksterDirect Link to This Post
I CAN GO EITHER WAY.......... (OOPS! That really dosen't sound right!).
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The Funkmaster
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Report this Post12-13-2004 04:54 PM Click Here to See the Profile for The FunkmasterSend a Private Message to The FunkmasterDirect Link to This Post
 
quote
Originally posted by Quickster:

I CAN GO EITHER WAY..........

You have a pm...
lol J/K

As for the coolant lines: Ixnay on the oolantkay ineslay. Unnecessary IMO...

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urge
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Report this Post12-13-2004 06:47 PM Click Here to See the Profile for urgeSend a Private Message to urgeDirect Link to This Post
COUNT ME IN. AND IF YA NEED ANYTHING LET ME KNOW i RUN A MACHINE SHOP
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Fastback 86
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Report this Post12-13-2004 07:33 PM Click Here to See the Profile for Fastback 86Send a Private Message to Fastback 86Direct Link to This Post
Ditched mine a long time ago.
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Report this Post12-13-2004 07:35 PM Click Here to See the Profile for MiZerSend a Private Message to MiZerDirect Link to This Post
 
quote
Originally posted by Quickster:

I CAN GO EITHER WAY..........

"Like a bi-sexual!"

"Thankyou Ted, that was the joke."


------------------

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Report this Post12-17-2004 12:36 AM Click Here to See the Profile for The FunkmasterSend a Private Message to The FunkmasterDirect Link to This Post
MiZer, you killed it!

Bump.

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OH10fiero
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Report this Post12-17-2004 03:29 PM Click Here to See the Profile for OH10fieroSend a Private Message to OH10fieroDirect Link to This Post
 
quote
Originally posted by Francis T:

Question; how many of you need to retain the water lines to the TB? I did away with mine 2 years ago without any problems and it gets cold here too. I've heard from people way up north that have done the same without any problems. Without them, it's also eaiser to change distributor caps and makes for a cleaner looking engine. Now I didn't say that you would to dump them, I was just asking.

I would say make the prvisions to add them but also include, or suggest a proper block off (ex. stainless bolt that can bought at any hardware store). This way the installer would be able to do as they please and you still keep with one design.

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Report this Post12-17-2004 10:23 PM Click Here to See the Profile for JazzManSend a Private Message to JazzManDirect Link to This Post
 
quote
Originally posted by AaronZ34:

It is the "coolant bypass." What it does is direct engine coolant(hot) up and it circles around the throttle body. This wamrs the air going into the engine, allowing it to wamr up faster, and it improves your emissions slightly until the engine is warm.

Bypassing it will not add any horsepower.

But by bypassing it, you make a lot of things easier/simpler on the motor. The return, after the coolant passes around the TB, is a popular place for water leaks on the 60*V6. Also, having that hose go up to the TB makes it a big PITA to remove the TB and/or plenum. I'd say remove it, it is easier than **** to bypass and will make building, installing, and maintenance of the manifold a lot better a around.


Actually, the coolant travels straight through the bottom of the throttle body, it's a straight shot. As a result it only warms the small bit of the throttle bore that is directly below the throttle blade itself, and has no effect on the rest of the throttle body. The only purpose of this small amount of heating is to prevent a buildup of ice that could stick the throttle blade open causing a runaway throttle incident. The likelyhood of this icing actually ocurring is really quite small, but apparently GM thought it was important enough to spend engineering and manufacturing dollars to add the system.

Heating intake air only matters on engines where the fuel is mixed with the air somewhere other than at the valve. The Duke, for instance, mixes the fuel at the top of the intake so the intake charge is "wet" with fuel. Heating this air helps atomize the fuel better so that the car will get more power, better gas mileage, and produce less emissions. The intake charge on the Fiero V6 is "dry" because the fuel is added at the valve. In fact, the injector fires multiple times against the back of the closed valve where it sits and evaporates. Because the air charge is dry, it is best to keep the intake charge as cold as possible to increase power, efficiency, gas mileage, yadda yadda.

JazzMan

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edhering
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Report this Post12-17-2004 11:09 PM Click Here to See the Profile for edheringClick Here to visit edhering's HomePageSend a Private Message to edheringDirect Link to This Post
 
quote
Originally posted by JazzMan:
Actually, the coolant travels straight through the bottom of the throttle body, it's a straight shot. As a result it only warms the small bit of the throttle bore that is directly below the throttle blade itself, and has no effect on the rest of the throttle body. The only purpose of this small amount of heating is to prevent a buildup of ice that could stick the throttle blade open causing a runaway throttle incident. The likelyhood of this icing actually ocurring is really quite small, but apparently GM thought it was important enough to spend engineering and manufacturing dollars to add the system.

Heating intake air only matters on engines where the fuel is mixed with the air somewhere other than at the valve. The Duke, for instance, mixes the fuel at the top of the intake so the intake charge is "wet" with fuel. Heating this air helps atomize the fuel better so that the car will get more power, better gas mileage, and produce less emissions. The intake charge on the Fiero V6 is "dry" because the fuel is added at the valve. In fact, the injector fires multiple times against the back of the closed valve where it sits and evaporates. Because the air charge is dry, it is best to keep the intake charge as cold as possible to increase power, efficiency, gas mileage, yadda yadda.

JazzMan

Let me furthermore add that my Escort doesn't have any stuff like this, and the throttle body is nowhere near anything that gets really hot, either.

The only reason I've retained them on my '85 is that my '85 is meant to be 100% totally stock and original. When I put my '86 back together, the TB coolant lines will be on somewhere in the pile of parts I left out...

Ed

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Report this Post12-17-2004 11:27 PM Click Here to See the Profile for JazzManSend a Private Message to JazzManDirect Link to This Post
Your Escort has a nice radiator up front that dumps its hot air into the engine bay. The heat from the Fiero radiator is diluted with cold air under the car before it gets to the Fiero's engine bay, and the Fiero intake air is from cold outside air anyway via the quarter panel intake.

JazzMan

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Report this Post12-20-2004 10:33 AM Click Here to See the Profile for MarkJPanaSend a Private Message to MarkJPanaDirect Link to This Post
any updates?
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Report this Post12-20-2004 10:59 AM Click Here to See the Profile for AaronZ34Click Here to visit AaronZ34's HomePageSend a Private Message to AaronZ34Direct Link to This Post
 
quote
Originally posted by JazzMan:

Your Escort has a nice radiator up front that dumps its hot air into the engine bay. The heat from the Fiero radiator is diluted with cold air under the car before it gets to the Fiero's engine bay, and the Fiero intake air is from cold outside air anyway via the quarter panel intake.

JazzMan

My Z34s have coolant lines to the throttle body, and we have front mount/cooled motors...

Looking at the TB closer, you are correct, it doesn't circulate around the entire blade like I thought it did.

------------------
1992 Lumina Z34 5-speed For Sale
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1992 Lumina Z34 5-speed For Sale
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Report this Post12-20-2004 11:40 AM Click Here to See the Profile for Francis TClick Here to visit Francis T's HomePageSend a Private Message to Francis TDirect Link to This Post
Almost there, keep watching!
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Report this Post12-20-2004 02:17 PM Click Here to See the Profile for fierogt88Send a Private Message to fierogt88Direct Link to This Post
On the throttle body discussions, both reasons are correct. The throttle body coolant passage warms up the throttle body to prevent freezing up and to reduce emissions. I read an internet article (oh boy) that put the minumum gains from bypassing the throttle body coolant at .26 hp (on a Mazda 3.0L). The writer of that article used every mathematical formula in the book in the worst case scenario to prove that it wasn't worth the risk of bypassing the throttle body coolant. However I have seen with my own eyes, on a dyno, hp improvements from bypassing the throttle body coolant passage on a 3800 SC Grand Prix. Even on the Corvette, Camaro, and Firebird forums, it has resulted in dyno proven increases of up to 10hp. I believe our cars are closer to the worst case scenario than the best case scenario, because of our engine bays being away from the radiator, and more open to the elements, as well as the inefficiencies of our intake system that further obscures any intake improvements that other engines can achieve. Despite this, it should be easy to realize that the car must be running for the throttle body coolant to discourage icing, but if your ambient engine temp can't keep that from happening you either live in a very cold area or have other problems in the engine bay to solve. If you are like me, and only drive your fiero in warm months, there is no risk of icing up - do the bypass mod and get free horsepower (even if it is only .26hp ). Of course, the more efficient your intake is, the better results you will get...

[This message has been edited by fierogt88 (edited 12-20-2004).]

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Will
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Report this Post12-20-2004 04:14 PM Click Here to See the Profile for WillSend a Private Message to WillDirect Link to This Post
The problem with TB icing isn't really in cold climates... it's more in cool humid climates. In those atmospheric conditions, the pressure (and corresponding temperature) drop across the throttle plate can cause water vapor to condense and freeze on the throttle plate, even when the ambient temp is in the high 30's to low 40's. We've had this happen a handful of times on a Cadillac 500 powered Suburban with a phenolic carb spacer.
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Report this Post12-20-2004 08:41 PM Click Here to See the Profile for RaydarSend a Private Message to RaydarDirect Link to This Post
Since we're all still patiently waiting, shall we wander off on a little side discussion? I'm sure that none of us are going anywhere.

 
quote
Originally posted by Will:

The problem with TB icing isn't really in cold climates... it's more in cool humid climates. In those atmospheric conditions, the pressure (and corresponding temperature) drop across the throttle plate can cause water vapor to condense and freeze on the throttle plate, even when the ambient temp is in the high 30's to low 40's. We've had this happen a handful of times on a Cadillac 500 powered Suburban with a phenolic carb spacer.

Is the 500 Caddy FI'd or carbed?

The reason I'm asking is because I always heard that the atomization/evaporation of the fuel played a major part in causing the intake air temp to drop enough to form ice crystals. If you buy into that explanation, only a carb or TBI should be susceptible to icing. Since our FI is "dry", it seems like the problem would be greatly reduced, if not eliminated altogether.

Just out of curiosity, has anyone ever had a PFI or MPI throttle body to ice up?
Anybody even heard of it happening? Even to their girlfriend's roommate's cousin's hairdresser's stepson?
I have never heard of even one instance.

(After that rant, just watch Will's 500 Caddy be PFI. That would be my luck. )

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Will
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Report this Post12-21-2004 10:32 AM Click Here to See the Profile for WillSend a Private Message to WillDirect Link to This Post
Well... NOW it's PFI and we haven't had the same problem since. When we had the icing issue, it was carbeureted... which is why it had a phenolic carb spacer

Continuing on this tangent, the temperature drop is two parts... latent heat from fuel atomization/vaporization and temperature drop due to expansion across the throttle plate With a dry manifold, the latent heat of the fuel is not present; the potential for throttle icing is greatly reduced, but still present.

The 500 now has a fuel injection manifold from a 70's Caddy. Instead of the original peak/hold injectors and analog ECM, we have modified the HEI distributor to package an LT1 optical distributor pickup and are running '94/5 LT1 electronics, along with LT1 Edit for tuning. With the MAF in place, all that was necessary to get it to start up and run reasonably well was changing the cylinder size constant from 0.717 to 1.025 (Litres per cylinder!) and setting the injector size constant appropriately (using modern injectors, not the original peak/holds).

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Report this Post12-21-2004 12:02 PM Click Here to See the Profile for AaronZ34Click Here to visit AaronZ34's HomePageSend a Private Message to AaronZ34Direct Link to This Post
I live in CO, and I start my Z34 up every morning at 6 am, and have never had a problem. My shift cables stick, and it won't idle, but no icing. I have also never heard of it happening. But GM probly did it to be safe, they do a lot of things like that. Like adding an entire AIR injection system becuz of a half popint of extra compression...lol

------------------
1992 Lumina Z34 5-speed For Sale
14.78 @ 92.68

1992 Lumina Z34 5-speed For Sale
Offered to donated its organs to Fiero

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MarkJPana
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Report this Post12-22-2004 10:40 PM Click Here to See the Profile for MarkJPanaSend a Private Message to MarkJPanaDirect Link to This Post
any updates, lookin forward to seeing this completed so i can send the money
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Francis T
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Report this Post12-22-2004 10:51 PM Click Here to See the Profile for Francis TClick Here to visit Francis T's HomePageSend a Private Message to Francis TDirect Link to This Post
Everything is looking quite good and Troy should be posting info real soon.
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Report this Post12-22-2004 11:45 PM Click Here to See the Profile for JamesCurtisSend a Private Message to JamesCurtisDirect Link to This Post
woo hoo! finally. some closure
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