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Headlight Alignment by doublec4
Started on: 12-30-2003 11:10 AM
Replies: 4
Last post by: doublec4 on 12-30-2003 01:37 PM
doublec4
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Report this Post12-30-2003 11:10 AM Click Here to See the Profile for doublec4Send a Private Message to doublec4Direct Link to This Post
Does anybody know of a website that explains how to align your headlights? Or could somebody tell me how its done? (I know you use the screws, I just need to know the proper dimensions)

Thanks,

Chris

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MinnGreenGT
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Report this Post12-30-2003 11:40 AM Click Here to See the Profile for MinnGreenGTClick Here to visit MinnGreenGT's HomePageSend a Private Message to MinnGreenGTDirect Link to This Post
https://www.fiero.nl/forum/Archives/Archive-000001/HTML/20031110-2-036449.html

But what you really want to do is check Ogre's cave - he's got about as good of info as you'll be able to come by!

 
quote

Ok, How do you handle aiming?"
This is a real problem on the majority of cars with sealed beam type headlights. It's not really hard to get them right. Just takes a bit of time and "tools" you can make yourself.

First off, Let’s define what a headlight aim is. Properly aimed headlights are "square" to the ground vertically. They are also parallel to each other and the car’s centerline horizontally.

"But the front of the lamp isn’t flat! How do you square a sphere?" Look at the front of the lamp. Do you see 3 little tabs sticking out? The tips of those 3 tabs create a flat plane in space. It’s that plane, not the front of the lamp, that is actually used to aim the beam pattern.

The poor mans headlight aimer
You need:

2 pieces of plywood big enough to hit all 3 tabs on the lamp but not so big they hit things near the lamp. If the lamp face is curved too much for the plywood to hit all 3 tabs then glue small blocks to the plywood. Make sure all 3 blocks are the same thickness. The plywood and any needed blocking must only touch the 3 tabs.
A level. The best "level" is one of those combination squares with the dial level like carpenters use. Any small 3-tube level will work in a pinch.
A long straight edge. This needs to be very ridged. A piece of steel pipe will also work.
Horizontal Aim:
You’ll likely need help with this but only because there are too many things for one person to hold still. This is really easy on Fiero because no grill blocks access to the lights.

Put both the plywood tools you made against the headlights and hold the straight edge against them.

Adjust the horizontal screw until both lights are flat against the straight edge.

This step has taken care of both the lamps being parallel to each other and the car centerline.

Vertical Aim:
Park the car on as smooth & level a surface as you can find. This will work best on concrete or black top.

Lay the level on the ground in line with the car. Look carefully at the bubble and don't forget where it lines up. This step is important. It compensates for any slope of the ground.

Put the plywood tool against the 3 tabs on the lamp.

Put the level vertically against the plywood.

Adjust the lamp until the bubble matches where it was on the ground.

The lamps should now be very close to their designed alignment. If you still don’t like the beam pattern then it’s the lamps themselves that are your problem. Try another brand/type of lamp, as each is different. There can be radical differences from one lamp brand/type to another. This is why it’s important to replace headlamps in pairs whenever possible.

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[This message has been edited by MinnGreenGT (edited 12-30-2003).]

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doublec4
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Report this Post12-30-2003 11:52 AM Click Here to See the Profile for doublec4Send a Private Message to doublec4Direct Link to This Post
Thanks Minn... BTW, whats your search method? You ALWAYS find stuff and I can't seem to find anything when I try.

Oh, and one more thing. I looked in Ogre's cave but I'm having trouble visualizing what he's talking about with the 2 plywood blocks hitting the tabs on the lights? I dont want to ask anyone to go to much much trouble for me, but if anyone knows what this means could somebody explain?

[This message has been edited by doublec4 (edited 12-30-2003).]

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MinnGreenGT
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Report this Post12-30-2003 12:14 PM Click Here to See the Profile for MinnGreenGTClick Here to visit MinnGreenGT's HomePageSend a Private Message to MinnGreenGTDirect Link to This Post
 
quote
Originally posted by doublec4:

Thanks Minn... BTW, whats your search method? You ALWAYS find stuff and I can't seem to find anything when I try.

I use two things... the normal PFF search engine, and a wierd memory of topics (specifically who was involved, how long ago, and in which area of the forum) Example: To find this one, I knew to look in the TDC archives and used the keywords "Ogre Headlight aim" and it was about the 4th one down.

 
quote

Oh, and one more thing. I looked in Ogre's cave but I'm having trouble visualizing what he's talking about with the 2 plywood blocks hitting the tabs on the lights? I dont want to ask anyone to go to much much trouble for me, but if anyone knows what this means could somebody explain?

I can't really help you much on this one... I do know that there is also a basic write up in teh Haynes manual for adjust headlights. Something about having the car 25ft away from a wall and doing some adjustments in relation to the headlight "center". But I don't have my manual nearby otherwise I'd try to be more specific

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doublec4
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Report this Post12-30-2003 01:37 PM Click Here to See the Profile for doublec4Send a Private Message to doublec4Direct Link to This Post
k, that sounds good. So is there anybody else out there with a Haynes manual that could help me out?

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