I've been hearing a-lot about the restrictions within the 'Y' pipe on a 2.8. I've never noticed it/them. Would someone enlighten me and if this is true, what can you do about it? Does someone make a non-restrictive 'Y' ?
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01:30 PM
PFF
System Bot
Pyrthian Member
Posts: 29569 From: Detroit, MI Registered: Jul 2002
the restriction is where the 2 pipes come together. the 2 input pipes get squeezed to a "D" shape. this is the restriction. they lose a good 10-15% of their potential volume when they get squished from a "O" to a "D"
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01:51 PM
m0sh_man Member
Posts: 8460 From: south charleston WV 25309 Registered: Feb 2002
from my inspection the above post is correct, the factory 1.25" pipes are jammed together at the Y part of it, into a .75" D shape, thus loosing alot of flow, i made a custom Y on mine that dumpes the factory 1.25" pipes into a 2.25" Y and down to a 2.25" downpipe and it made a HUGE seat of the pants feel and the engine appears to rev up alittle quicker.
if a company would make a y-pipe with 1.5 or 1.75" primary's with a 2.25" downpipe i think they would sell very well for the 60* performance fiero market.
matthew
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03:28 PM
Quickster Member
Posts: 828 From: Bakersfield, California >USA< Registered: Jan 2002
The Fiero Store has some after market ones listed. You'd have to ask them if they are made without the restriction. I assume they are. You can call them at 1-800-343-7648.
I got mine cut and re-done by a local hotrod fabricator. It does have to be done by somebody who does custom exhausts. If they are out even a couple of degrees it will cause you alot of headaches. You really can't believe it once you've seen the inside of those pipes.
Arn
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05:55 PM
Quickster Member
Posts: 828 From: Bakersfield, California >USA< Registered: Jan 2002
The Fiero Store ones are stock "Y" pipes that are coated. There is no mods done to flow. Taking them to an exhaust shop is the easiest way. Costs around $50 for them to cut, correct, and reweld. I do suggest having an extar stock "Y" pipe as a guide for them to use for the spacing and angles or have them remove, mod and re-install the "Y" pipe. Although having them do the removal and installation may add to the cost.
Oreif said: The Fiero Store ones are stock "Y" pipes that are coated. There is no mods done to flow.
The Fiero Store does sell coated stock Y-pipes. But they also sell aftermarket Y-pipes. I have one of their aftermarket Y-pipes. The joint where the two smaller pipes meet is completely different from stock. It resembles a collector on a racing header.
[This message has been edited by Blacktree (edited 06-27-2006).]
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12:58 AM
lou_dias Member
Posts: 5258 From: Warwick, RI Registered: Jun 2000
The Fiero Store ones are stock "Y" pipes that are coated. There is no mods done to flow. Taking them to an exhaust shop is the easiest way. Costs around $50 for them to cut, correct, and reweld. I do suggest having an extar stock "Y" pipe as a guide for them to use for the spacing and angles or have them remove, mod and re-install the "Y" pipe. Although having them do the removal and installation may add to the cost.
yep, that's about what it cost me and that included simple grinding of the manifolds as well...
Originally posted by lou_dias: yep, that's about what it cost me and that included simple grinding of the manifolds as well...
Not trying to steal the thread--I need to have this done also, are you guys using places like Midas, Tuffy , Meinke, ect---or small local shops..? Is there any template or formula, one should ask for before taking the y-pipe there.. Thanks..
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07:52 AM
Pyrthian Member
Posts: 29569 From: Detroit, MI Registered: Jul 2002
Not trying to steal the thread--I need to have this done also, are you guys using places like Midas, Tuffy , Meinke, ect---or small local shops..? Is there any template or formula, one should ask for before taking the y-pipe there.. Thanks..
normally a shop that will do this advertises "Custom Exhaust" on the sign or building somewhere most chains are hit-n-miss, some do, some dont. I've noticed Tuffy to be the most flexable around here
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08:10 AM
88 Formula Member
Posts: 608 From: Baden, PA USA Registered: Aug 2003
If you're trying to do it yourself and don't have another handy to compare for the angles, there is a cheap and dirty work around. Cut the y-pipe junction (right where the pipes join) at an angle (a 14" abrasive cut off saw works well) so you have an oval cross section. The oval will only mate back up at the original angle. Remove (cut or grind) out the obstructions, try to give a smooth transition, then weld it back up.
I did it this way, seems to work well. I did it while rebuilding engine from 2.8 to 3.2 along with a bunch of other mods so can't isolate any gains specific to this mod.
I've an `86 with a mildly modified 3.4, and almost new Sprint exhaust manifolds. Like the originator of this thread, I'm also interested in knowing if someone makes a non-restrictive Y-pipe that I can use.
Earlier in this thread, an "aftermarket Y-pipe" purchased from The Fiero Store was described in 2006 as "resembles a collector on a racing header." That sounded very encouraging. However, that's not the case with the descriptions for the two types of "crossover pipe" that The Fiero Store currently carries.
The uncoated one (PN # 63721) for `85s through `87s is described as "Aftermarket stock replacement crossover pipe that connects the two manifolds to the catalytic converter pipe. Nuts are not welded to the headpipe connection."
The key word there is "stock." That doesn't suggest improved flow to me.
The coated one (PN # 63721C) is described as "This new aftermarket crossover pipe is heat coated inside and out to enhance exhaust flow, reduce underhood temperatures, improve appearance and reduce the chance of cracking. Nuts are not welded to the headpipe connection."
There, it seems the coating is the feature, rather than an improved design of Y-pipe.
So regardless of whether or not The Fiero Store once had an unrestrictive Y-pipe before, it doesn't sound like they have one now. Accordingly, does anybody know of someone who DOES make an unrestrictive Y-pipe that would work with my Sprints? (Yes, I know Trueleo sells a Y-pipe, but they apparently do so only in conjunction with their own headers, and I already have almost new Sprints on my car. Also, if I can avoid it, I'm not very interested in personally altering the stock Y-pipe that is on my car, nor in having someone locally do that.)
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09:58 PM
Blacktree Member
Posts: 20770 From: Central Florida Registered: Dec 2001
The one that I bought from the Fiero Store is part number 63721. If you look at the enlarged photo, you'll see the "looks like a header collector" junction. The junction is a separate piece that the three pipes plug into, unlike the stock Y-pipe that has the inlet pipes squashed and crammed into the downpipe.
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11:31 PM
Mar 1st, 2007
Francis T Member
Posts: 6620 From: spotsylvania va. usa Registered: Oct 2003
I've an `86 with a mildly modified 3.4, and almost new Sprint exhaust manifolds. Like the originator of this thread, I'm also interested in knowing if someone makes a non-restrictive Y-pipe that I can use.
Earlier in this thread, an "aftermarket Y-pipe" purchased from The Fiero Store was described in 2006 as "resembles a collector on a racing header." That sounded very encouraging. However, that's not the case with the descriptions for the two types of "crossover pipe" that The Fiero Store currently carries.
The uncoated one (PN # 63721) for `85s through `87s is described as "Aftermarket stock replacement crossover pipe that connects the two manifolds to the catalytic converter pipe. Nuts are not welded to the headpipe connection."
The key word there is "stock." That doesn't suggest improved flow to me.
The coated one (PN # 63721C) is described as "This new aftermarket crossover pipe is heat coated inside and out to enhance exhaust flow, reduce underhood temperatures, improve appearance and reduce the chance of cracking. Nuts are not welded to the headpipe connection."
There, it seems the coating is the feature, rather than an improved design of Y-pipe.
So regardless of whether or not The Fiero Store once had an unrestrictive Y-pipe before, it doesn't sound like they have one now. Accordingly, does anybody know of someone who DOES make an unrestrictive Y-pipe that would work with my Sprints? (Yes, I know Trueleo sells a Y-pipe, but they apparently do so only in conjunction with their own headers, and I already have almost new Sprints on my car. Also, if I can avoid it, I'm not very interested in personally altering the stock Y-pipe that is on my car, nor in having someone locally do that.)
Sorry but ours wont help since we moved the collectors to get better flow for # 5 and 6 cylinders. I would suggest that you get your hands on another stock Y pipe (if you need to keep your car on the road) and make simple jig from flat steel stock (any hardware store) bend it and drill holes in it so you can bolt the Y pipe to it at the two header connecting points and the lower flange. Now you can take it to a muffler shop and have them cut out the restive Y and weld a better one in its'1place, be wise to also up the dia of the down pipe (lowest). If you bring to them the Y on a jig they will be more receptive of doing it for you since they wont have to worry as much about getting it right. If you cant comprehend the jig send me an email and I'll draw it for you.
3800superfast, I think I found the photo of the stock Y-pipe restriction you mentioned. I think it's in the the "before" part of the pictures in Dodgerunner's 8th post on the 2nd page of the thread you mentioned above. If so, that "before" picture of the Y-pipe is a real eye opener. What a restriction! That's HUGE!
Francis T, I appreciate your candor in pointing out that the Trueleo Y-pipe won't work with my Sprint exhaust manifolds. However, as I mentioned in my post above, I'm not interested in personally machining the stock Y-pipe that is on my car, nor in having someone locally machine it. Nonetheless, you get points for being honest about the Trueleo Y-pipe. Thank you.
Blacktree, in regard to the pictures in The Fiero Store's on-line catalog, after I looked more closely at the junction of their uncoated Y-pipe (PN 67321), I now see why you say it "looks like a header collector." In contrast, however, the Y-pipe's junction that is shown in their photo of their coated Y-pipe (PN 67321C), doesn't look like a header collector. That just seems odd that they wouldn't use the same Y-pipe for both the uncoated and coated versions of their Y-pipe.
More worrisome, however, is that in their on-line catalog, they describe as "stock" the uncoated Y-pipe that Blacktree mentions, even though the Y-pipe's junction in their photo DOES look like a header collector. Now maybe The Fiero Store just needs better ad copy, but that "stock" description in their write-up doesn't build my confidence in their Y-pipe being unrestricted (something they DON'T say) . This is especially true in light of the pictures that 3800superfast referenced, the ones that clearly show the HUGE restriction in the stock Y-pipe.
Does anybody know if the internals of The Fiero Store's uncoated Y-pipe are in fact, NOT "stock," but unrestricted?
Alternately, does anyobody know of someone else who sells an unrestricted Y-pipe that will work with my Sprint exhaust manifolds?
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05:56 AM
Francis T Member
Posts: 6620 From: spotsylvania va. usa Registered: Oct 2003
project34, Don`t know off hand who sells them --if at all to fit your headers--but it would be worth running an ad here and in the mall to see if you can get someone to build it for you--lots of talent here on the forum.
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08:27 AM
rjblaze Member
Posts: 1159 From: Bethlehem, Pa., United States Registered: May 2006
3800superfast, placing an ad in PFF for someone to make an unrestrictive Y-pipe is an interesting idea. However, I'm hoping that won't be necessary as I think my Sprint exhaust manifolds have the same critical installation dimensions as do the stock V-6 exhaust manifolds. For example, in a 1997 article from Fiero Focus titled, "Installing Sprint Racing Headers on a V-6," the author stated "no modifications to the existing exhaust system was needed."
That's why I'm thinking that surely SOMEBODY already sells an unrestrictive Y-pipe that would fit my application.
rjblaze, thanks for the link you've provided here to WCF's "Exhaust Y-pipe for 2.8 Fiero V-6 engines." Maybe we're looking at different things in the Y-pipe, but based on the angle at which WCF took their picture of it that I see when I first open up that link you've provided, I myself find it difficult to tell if WCF's Y-pipe junction is restrictive or not.
Maybe the bigger, more worrisome issue here is that oddly, like The Fiero Store, WCF also DOESN'T describe their Y-pipe design as "less restrictive" -- which you think would be a big, big selling point --- especially given the HUGE restriction at the junction of the Fiero's stock Y-pipe.
Doesn't ANYBODY claim they sell a less restrictive Y-pipe that would fit stock exhaust manifolds (or my Sprints, which have the same installation dimensions as the stock exhaust manifolds)?
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09:03 PM
moleman_in_a_FieroGT Member
Posts: 792 From: Houston, TX, USA Registered: Apr 2006
You can see the WCF y-pipe in a couple of other angles here, installed along with headers. Personally I can't tell if it's just as restrictive, seeing how I have no eye for that, but I hope this helps
Moleman, thanks for the link showing photos of WCF's Y-pipe taken from a different angle.
Like you, I admit to not having a good eye for knowing if a Y-pipe is restrictive based on a photo of it from the outside. For example, judgementally I'd say the WCF Y-pipe shown in the first photo of your post looks fairly unrestrictive. But now compare that Y-pipe with one in another WCF photo. Please click on the link that rjblaze provided a few posts earlier in this thread. It shows WCF's "Exhaust Y-pipe for 2.8 V6 Fiero engines." Then click on "installed view" and look at the Y-pipe in that photo.
The Y-pipe in that photo ALSO looks fairly unrestrictive, at least from the outside. But now look more closely at WCF's text underneath that photo. The second sentence states, "Shown above, the new manifold is connected to the stock Fiero Y-pipe."
Now we already know that the stock Fiero Y-pipe is very restrictive, but that isn't obvious when I see this WCF photo of it from the outside. Accordingly, I'm hesitant to believe that the junction of WCF's Y-pipe is an unrestrictive one, because in photos it looks as unrestrictive from the outside as does the stock Fiero Y-pipe, and we already know the stock Fiero Y-pipe is VERY restrictive on the inside.
If someone can assure us by looking at a photo of the outside of a Y-pipe that its INSIDE is unrestrictive, please share your insights as to how to do that. (I'm not saying it can't be done, only that I don't know how.)
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10:30 AM
Blacktree Member
Posts: 20770 From: Central Florida Registered: Dec 2001
Since I own one of the Fiero Store Y-pipes, I've had the opportunity to closely inspect it. However, I haven't had the chance to chop one up and look inside. And I'm not about to do that to mine! However...
I think a couple details about the Fiero Store's aftermarket Y-pipe are pretty telling. First of all, the junction (I'll call it the collector) is a separate piece. Plus, the hole in the collector for the two inlet pipes is a "figure eight" shape. The two pipes sit side-by-side in the collector, not mashed together. In contrast, the stock Y-pipe has those two pipes smashed together to fit a round hole in the downpipe. So I think it's safe to assume that it does not have the same restriction as the stock unit.
[This message has been edited by Blacktree (edited 03-02-2007).]
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11:31 AM
Mar 4th, 2007
Francis T Member
Posts: 6620 From: spotsylvania va. usa Registered: Oct 2003
Just thought I'd pass this along; I'm making two Y pipes for those Sprint headers as per request from this thread. We may add them to our products if they dont turn out to be too much of PIA. Thus far I had to make one special jig. I'll post some pictures when they are done. Using 2" from headers to Y and then 2" for down pipe on one and 2.5" down pipe on the other. Both will have a Y with a nice angle.
Jncomutt, that shot looks very similar to the nasty restriction in the stock Y-pipe captured in the "before" part of Dodgerunner's "before versus after" Y-pipe photos. They appear in the 8th post on the 2nd page of the thread 3800superfast mentioned above.
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11:11 PM
Mar 5th, 2007
lou_dias Member
Posts: 5258 From: Warwick, RI Registered: Jun 2000
Just thought I'd pass this along; I'm making two Y pipes for those Sprint headers as per request from this thread. We may add them to our products if they dont turn out to be too much of PIA. Thus far I had to make one special jig. I'll post some pictures when they are done. Using 2" from headers to Y and then 2" for down pipe on one and 2.5" down pipe on the other. Both will have a Y with a nice angle.
Now that's what I call actively creating a product to meet a market's need. I'm a big fan of your current headers and Y pipe. I still don't have my car back, but when I get it, I will dyno it with the stock grinded logs and ported Y pipe. I own your headers and will probably put those on a few months after that and dyno it again.
I ported my log manifolds, and the Y pipe. It helps a little, but the inherent design is so flawed, you'll find you are spending your money on something that won't be satisfying in the end. The dyno cost, plus the shop costs and welding costs could be put to a better system. That is my advice which you can take or leave.
I find the ported stock pipes do improve a bit, but if I had to do it again, I wouldn't bother with them. The log manifolds actually hurt performance even ported.
Just my .02
Arn
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09:21 AM
Francis T Member
Posts: 6620 From: spotsylvania va. usa Registered: Oct 2003
Got one 2"dia Y pipe almost done, tach-welded and ended up going with a nice figure 8 (one pipe on top of the other} then back down to one pipe at a nice low angle. Had to make another jig and have it connected to two stock headers to make sure it fits. Whereas some folks have 2.5" exhaust I was going to make the lower section 2.5 (still might) if can get it to fit the stock 2 bolt flange. I have to add the EGR, O2 and decide on that flange tue and will take some pics and see what folks think.
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08:43 PM
Mar 6th, 2007
lou_dias Member
Posts: 5258 From: Warwick, RI Registered: Jun 2000
I ported my log manifolds, and the Y pipe. It helps a little, but the inherent design is so flawed, you'll find you are spending your money on something that won't be satisfying in the end. The dyno cost, plus the shop costs and welding costs could be put to a better system. That is my advice which you can take or leave.
I find the ported stock pipes do improve a bit, but if I had to do it again, I wouldn't bother with them. The log manifolds actually hurt performance even ported.
Just my .02
Arn
My money was spent along time ago. Just haven't had the car in my possession to do anything with.
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07:22 AM
Francis T Member
Posts: 6620 From: spotsylvania va. usa Registered: Oct 2003
For replacement of the stock or Sprint Y pipe, this is what I came up with: It's 2"dia throughout, the two upper pipes sit one on top of the other in a figure 8 and are not cut into a D. The upper one on the left actually has a curve to it though the view makes look strait where goes into the Y. Still have to clean it up some and do a few minor fixes, but I think this one will flow quite well. Next one will have 2" uppers and 2.5 lower.
Francis T, if you can do this, it might be very instructive to show here two photos of essentially the same size, and taken at the same angle, which would provide a visual comparison of : 1. Your Y-pipe (using something like the topmost photo of your previous post) versus 2. The stock Fiero Y-pipe
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09:56 PM
rjblaze Member
Posts: 1159 From: Bethlehem, Pa., United States Registered: May 2006