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Fuel Gauge/Sender issues by Bluegrass Fiero
Started on: 06-24-2025 04:27 PM
Replies: 11 (100 views)
Last post by: Bluegrass Fiero on 06-25-2025 08:54 PM
Bluegrass Fiero
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Report this Post06-24-2025 04:27 PM Click Here to See the Profile for Bluegrass FieroSend a Private Message to Bluegrass FieroEdit/Delete MessageReply w/QuoteDirect Link to This Post
Hey all, so my fuel gauge is currently very screwed up, it sits here:
And I measured the resistance between the pink/purple wire and the black on and got 1.365k Ohms (yes I read it correctly, and will happily remeasure and take a picture this time if anyone would like). So then I tried jumpering a couple wires (can't remember the post ATM, if I find it again I'll link it below) that is supposed to make the gauge fall to empty and instead it jumped to here:
So now I'm really stumped, should I just bite the bullet and order a new sender and replace it or is there anything I can test/try first?

P.S. the fuel gauge was working fine till the last time I filled up the tank and that's when it decided to read way over and get stuck, maybe the issue is with the fuel gauge itself and not in the tank?
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cartercarbaficionado
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Report this Post06-24-2025 05:31 PM Click Here to See the Profile for cartercarbaficionadoSend a Private Message to cartercarbaficionadoEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by Bluegrass Fiero:

Hey all, so my fuel gauge is currently very screwed up, it sits here:
And I measured the resistance between the pink/purple wire and the black on and got 1.365k Ohms (yes I read it correctly, and will happily remeasure and take a picture this time if anyone would like). So then I tried jumpering a couple wires (can't remember the post ATM, if I find it again I'll link it below) that is supposed to make the gauge fall to empty and instead it jumped to here:
So now I'm really stumped, should I just bite the bullet and order a new sender and replace it or is there anything I can test/try first?

P.S. the fuel gauge was working fine till the last time I filled up the tank and that's when it decided to read way over and get stuck, maybe the issue is with the fuel gauge itself and not in the tank?

try using resistors directly on the gauge wires to simulate a empty tank and if that doesnt work then the gauge might be bad
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Bluegrass Fiero
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Report this Post06-24-2025 06:54 PM Click Here to See the Profile for Bluegrass FieroSend a Private Message to Bluegrass FieroEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
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Originally posted by cartercarbaficionado:

try using resistors directly on the gauge wires to simulate a empty tank and if that doesnt work then the gauge might be bad


What size resistor would you recommend 100/200/1k something else, or does it matter?

------------------
1987 Iron Duke SE

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cartercarbaficionado
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Report this Post06-24-2025 07:20 PM Click Here to See the Profile for cartercarbaficionadoSend a Private Message to cartercarbaficionadoEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
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Originally posted by Bluegrass Fiero:


What size resistor would you recommend 100/200/1k something else, or does it matter?


what ohm is the stock sender putting out?
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Bluegrass Fiero
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Report this Post06-24-2025 07:21 PM Click Here to See the Profile for Bluegrass FieroSend a Private Message to Bluegrass FieroEdit/Delete MessageReply w/QuoteDirect Link to This Post
I found the steps I took:

it's "phonedawgz" reply to this post https://www.fiero.nl/forum/.../HTML/131322.html#p6
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cartercarbaficionado
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Report this Post06-24-2025 07:26 PM Click Here to See the Profile for cartercarbaficionadoSend a Private Message to cartercarbaficionadoEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
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Originally posted by Bluegrass Fiero:

I found the steps I took:

it's "phonedawgz" reply to this post https://www.fiero.nl/forum/.../HTML/131322.html#p6

then it looks like a 90 ohm resistor +/-10 percent should be perfect for seeing if the gauge is correct. if it isnt theres ways to correct it
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Bluegrass Fiero
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Report this Post06-25-2025 07:24 AM Click Here to See the Profile for Bluegrass FieroSend a Private Message to Bluegrass FieroEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
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Originally posted by cartercarbaficionado:

what ohm is the stock sender putting out?


I'll double check this afternoon, but the other day it was 1.365k ohms. Which I know is WAY the heck off.
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cartercarbaficionado
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Report this Post06-25-2025 03:14 PM Click Here to See the Profile for cartercarbaficionadoSend a Private Message to cartercarbaficionadoEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
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Originally posted by Bluegrass Fiero:


I'll double check this afternoon, but the other day it was 1.365k ohms. Which I know is WAY the heck off.

that would mean its completely empty plus some. so yeah its probably broken which on a gm product isnt unusual
edit:brain dumb. thats hilariously out of spec. you sure you haven't hooked the fuel sending wires to a cup of salt water? joking

[This message has been edited by cartercarbaficionado (edited 06-25-2025).]

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cliffw
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Report this Post06-25-2025 04:49 PM Click Here to See the Profile for cliffwSend a Private Message to cliffwEdit/Delete MessageReply w/QuoteDirect Link to This Post
Sorry, I am no help. My fuel guage is the trip odometer.
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Bluegrass Fiero
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Report this Post06-25-2025 07:03 PM Click Here to See the Profile for Bluegrass FieroSend a Private Message to Bluegrass FieroEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
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Originally posted by cartercarbaficionado:

you sure you haven't hooked the fuel sending wires to a cup of salt water? joking



Not that I am aware of lol, do you know where the best place to get one is? and if I'm dropping the tank for that anyway, what else should I do while I am in there? easy way to test if my fuel pump is good?
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cartercarbaficionado
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Report this Post06-25-2025 08:47 PM Click Here to See the Profile for cartercarbaficionadoSend a Private Message to cartercarbaficionadoEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by Bluegrass Fiero:


Not that I am aware of lol, do you know where the best place to get one is? and if I'm dropping the tank for that anyway, what else should I do while I am in there? easy way to test if my fuel pump is good?

i have heard ok things about the fiero store sending unit but rodneydickman.com 's sender repair kit is better. you can also use generic amazon senders and theres a few write ups there and as for the fuel pump you need a functional checkvalve in it (cant blow back through it) and it makes proper pressure
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Bluegrass Fiero
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Report this Post06-25-2025 08:54 PM Click Here to See the Profile for Bluegrass FieroSend a Private Message to Bluegrass FieroEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by cartercarbaficionado:

i have heard ok things about the fiero store sending unit but rodneydickman.com 's sender repair kit is better. you can also use generic amazon senders and theres a few write ups there and as for the fuel pump you need a functional checkvalve in it (cant blow back through it) and it makes proper pressure


Welp, rodneydickman.com is out of stock, darn.
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