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Fiero Formula: A Manual Transmission Makeover by Damian21214L
Started on: 01-11-2025 10:23 AM
Replies: 11 (365 views)
Last post by: 1985 Fiero GT on 01-21-2025 04:28 PM
Damian21214L
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Report this Post01-11-2025 10:23 AM Click Here to See the Profile for Damian21214LSend a Private Message to Damian21214LEdit/Delete MessageReply w/QuoteDirect Link to This Post
Hi,

As I mentioned in another post, I've got this '88 Formula with an auto trans that's seen better days. The engine had a blown head and block at one point, so I rebuilt it with a FieroStore performance kit and a CompCam. Threw in an MSD ignition too, just for kicks. Well, after about 6k miles, a hydraulic lifter popped, and after the repair, I could still hear the engine knocking.

Long story short, the motor's toast. It's been sitting in my garage collecting dust for almost a decade.
I finally decided to bring it back to life. After eight months of searching, I found a donor engine from an '88 GT. But it's got a manual trans.

Originally, I was just going to swap over all my stuff from my old engine to the new one – new gaskets, hoses, rebuilt injectors, the whole nine yards. But now I'm really tempted to switch to a manual.
I've managed to find a lot of the parts I need: shift linkage, hydraulic line, clutch master cylinder, used pedals, and the slave cylinder comes with the transmission. I'm just missing the shifter and the floor assembly.

I'm not sure if I'm forgetting anything.
If you guys see anything I'm missing, let me know.
Maybe this whole thing is a dumb idea? I could just stick with the auto and do what I originally planned.

Any advice would be appreciated. Remember, parts for the Fiero are pretty hard to come by in Europe.

Damian
'88 Fiero Formula
'75 Volvo TGB11



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Report this Post01-11-2025 11:35 AM Click Here to See the Profile for Vintage-NutSend a Private Message to Vintage-NutEdit/Delete MessageReply w/QuoteDirect Link to This Post
It is not 'easy' and pretty involved...the real question is if you really want a manual over an auto to do all the work?

Automatic to Manual 5spd Transmission Swap 88 GT by AustinH
https://www.fiero.nl/forum/Forum2/HTML/000342.html

A Lot of Other Automatic to Manual Threads Too:
https://www.fierosearch.com...nual&Action=DoSearch


------------------
Original Owner of a Silver '88 GT
Under 'Production Refurbishment' @ 136k Miles

[This message has been edited by Vintage-Nut (edited 01-11-2025).]

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Dennis LaGrua
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Report this Post01-11-2025 03:01 PM Click Here to See the Profile for Dennis LaGruaSend a Private Message to Dennis LaGruaEdit/Delete MessageReply w/QuoteDirect Link to This Post
Auto to manual conversion is very involved. I don't believe that the effort is worth the reward. What I would do is to replace the automatic with the 4T60 a 4 speed automatic w a shift kit. Thats a much easier almost bolt in conversion.
If you have no interest in that, the auto to stick conversion is quite difficult. You will need the complete brake pedal and clutch pedal assembly ( and hardware) , the manual transmission, (F20 recommended,) the shifter, clutch pressure plate, clutch disc, flywheel, master, slave cylinder assemblies, clutch hydraulic lines, back up light switch, manual axles , transmission mounts and a new ECM chip that will recognize the transmission.

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Report this Post01-11-2025 05:07 PM Click Here to See the Profile for 82-T/A [At Work]Send a Private Message to 82-T/A [At Work]Edit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by Damian21214L:

Hi,

As I mentioned in another post, I've got this '88 Formula with an auto trans that's seen better days. The engine had a blown head and block at one point, so I rebuilt it with a FieroStore performance kit and a CompCam. Threw in an MSD ignition too, just for kicks. Well, after about 6k miles, a hydraulic lifter popped, and after the repair, I could still hear the engine knocking.

Long story short, the motor's toast. It's been sitting in my garage collecting dust for almost a decade.
I finally decided to bring it back to life. After eight months of searching, I found a donor engine from an '88 GT. But it's got a manual trans.

Originally, I was just going to swap over all my stuff from my old engine to the new one – new gaskets, hoses, rebuilt injectors, the whole nine yards. But now I'm really tempted to switch to a manual.
I've managed to find a lot of the parts I need: shift linkage, hydraulic line, clutch master cylinder, used pedals, and the slave cylinder comes with the transmission. I'm just missing the shifter and the floor assembly.



Hey, do you have any pictures of your Volvo? I'd love to see them. I grew up with 240s... my dad (from the Netherlands) bought them exclusively until the mid 2000s when he switched to Ford cars. But we had so many 240s, and the 240 basically before it was called the 240. Awesome cars.ss

As for the transmission, I honestly don't blame you at all. My high school car was an 87 Fiero with an Automatic... and while I loved that car, there's just something about having a manual transmission. My daughter is restoring her 85 Fiero... and it only has a 4 cyl, but it has a manual transmission... and the car is just a blast to drive.


I don't know if this helps at all... but about 14 years ago, I started the process of converting my 87 Fiero (my high school car) to a manual transmission. I completed EVERYTHING... except actually swapping in the transmission... hahah. I took a job that required me to move, and I put the car in storage. But I took a lot of pictures which may be helpful to you:

https://www.pontiacperforma...SE_Transmission.html


Anyway, the shifter assemblies show up now and then on eBay, but you can reach out to the Fiero Factory (http://www.fierofactory.com) and also Mike in Arizona: www.OnlyFieros.com
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Damian21214L
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Report this Post01-12-2025 07:04 AM Click Here to See the Profile for Damian21214LSend a Private Message to Damian21214LEdit/Delete MessageReply w/QuoteDirect Link to This Post

 
quote
Originally posted by 82-T/A [At Work]:
Hey, do you have any pictures of your Volvo? I'd love to see them. I grew up with 240s... my dad (from the Netherlands) bought them exclusively until the mid 2000s when he switched to Ford cars. But we had so many 240s, and the 240 basically before it was called the 240. Awesome cars.ss


Hi,
Yeah, I've got a whole bunch of shots of my Volvo doing its thing. You know, from all those car meets and off-road parties I threw.







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Report this Post01-12-2025 09:40 AM Click Here to See the Profile for ericjon262Send a Private Message to ericjon262Edit/Delete MessageReply w/QuoteDirect Link to This Post
I did an auto to manual swap in my 85 ~13 years ago, I don't know why everyone is saying it's a huge deal, if you have all the stock parts, and the engine and transmission are out of the car, it's unbolt automatic parts, bolt in manual parts. For me, the hardest part was getting the clutch line installed, and in hindsight, even that wasn't that bad.

What do you mean "shifter and floor assembly"? the shifter bolts in place of the auto shifter, and the floor/firewall is unchanged auto/manual.

------------------
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I invited Lou Dias to trash me in my own thread, he refused. sorry. if he trashes your thread going after me. I tried.

[This message has been edited by ericjon262 (edited 01-12-2025).]

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Report this Post01-12-2025 10:35 AM Click Here to See the Profile for fierosoundClick Here to visit fierosound's HomePageSend a Private Message to fierosoundEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by ericjon262:

I did an auto to manual swap in my 85 ~13 years ago, I don't know why everyone is saying it's a huge deal, if you have all the stock parts,
and the engine and transmission are out of the car, it's unbolt automatic parts, bolt in manual parts. For me, the hardest part was getting the clutch



Agreed. Done it myself.

If someone just bought a $500 Fiero and wished it were a manual, they'd be better off selling it and buying another with the manual transmission.
But if they already have a lot of work and money into their car, IT IS WORTH making the swap.
Sure.... there is a tedious amount of work involved, but it is mostly the "remove and replace" variety.

Getrag 5-speed swap into my Indy.
https://www.fiero.nl/forum/...L/000077-3.html#p113

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[This message has been edited by fierosound (edited 01-12-2025).]

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Report this Post01-12-2025 11:26 AM Click Here to See the Profile for 82-T/A [At Work]Send a Private Message to 82-T/A [At Work]Edit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by Damian21214L:
Hi,
Yeah, I've got a whole bunch of shots of my Volvo doing its thing. You know, from all those car meets and off-road parties I threw.





That thing is so cool! I saw it in the background, but didn't know that was a Volvo. I assumed it was some kind of UniMog or something. That thing is very cool, and in such good shape. It's like a full-on military vehicle that actually fits in a tall garage! What kind of engine does it have?

I didn't even know that Volvo made industrial vehicles other than full-on cargo trucks, etc.. I assume this was from their truck line, and not the car manufacturer (are they still the same company)?
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Damian21214L
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Report this Post01-12-2025 01:35 PM Click Here to See the Profile for Damian21214LSend a Private Message to Damian21214LEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by 82-T/A [At Work]:
That thing is so cool! I saw it in the background, but didn't know that was a Volvo. I assumed it was some kind of UniMog or something. That thing is very cool, and in such good shape. It's like a full-on military vehicle that actually fits in a tall garage! What kind of engine does it have?

I didn't even know that Volvo made industrial vehicles other than full-on cargo trucks, etc.. I assume this was from their truck line, and not the car manufacturer (are they still the same company)?


Thee engine is Volvo B30A, a 3-liter, inline-six engine, dual-carbureted. It is a military variant of the engine.
And, yes it is a military truck, with 24V electrical installation.
The TGB11 features a permanent four-wheel drive system, a transfer case, a locking center differential, and locking front and rear differentials. It's equipped with portal axles with final drives. The ground clearance, measured to the differential center, is approximately 50 cm on standard tires.
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Report this Post01-20-2025 02:19 PM Click Here to See the Profile for Damian21214LSend a Private Message to Damian21214LEdit/Delete MessageReply w/QuoteDirect Link to This Post
Hi,
Can someone confirm that the following shifter and pedal assembly will fit a 5speed Getrag '88 transmission? I'm pretty sure about it, but I'd rather double-check. Supposedly, the parts are from an '85 GT.
Damian





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Report this Post01-20-2025 03:24 PM Click Here to See the Profile for 82-T/A [At Work]Send a Private Message to 82-T/A [At Work]Edit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by Damian21214L:

Hi,
Can someone confirm that the following shifter and pedal assembly will fit a 5speed Getrag '88 transmission? I'm pretty sure about it, but I'd rather double-check. Supposedly, the parts are from an '85 GT.
Damian


Hi! I can for sure confirm that the pedal assembly is the same for ALL Fieros that have a manual transmission.

I am NOT sure about the shifter assembly though.
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Report this Post01-21-2025 04:28 PM Click Here to See the Profile for 1985 Fiero GTSend a Private Message to 1985 Fiero GTEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by 82-T/A [At Work]:


Hi! I can for sure confirm that the pedal assembly is the same for ALL Fieros that have a manual transmission.

I am NOT sure about the shifter assembly though.


The shifter assemblies are different, the 4 speed shifter (85 GT) is spring loaded in the shifter to be all the way right (defaults to between 3 and 4) and has a lockout for the far left position, and has the reverse switch mounted to it, the 5 speed (4 cyl) and the 5 speed (v6) I think are different, but do the same thing, no spring loaded centering (transmission itself has the centering springs) and no lockout (transmission has that) and no reverse switch (transmission has that). A 4 speed shifter can be modified to work, by removing the lockout and centering spring, I don't know the details on it though
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