If you want to be able to do a crank variation relearn on a 3800 PCM in a Fiero swap that has a manual transmission, here is info on how to do that:
You may need to do some additional wiring so the PCM will allow a CASE Learn to be enabled. This is required for modern V6 swaps utilizing 1998-newer OBD2 PCMs that never came with manual transmission programming. You will need to “fool” the PCM into thinking the auto trans you don’t have is in PARK. To do this on 1998-05 FWD car PCMs, you will need to ground the following wires going to the PCM pins: C2-16 and C2-18 (clear connector). Make sure no wiring connections are made to PCM Pins C1-68 and C2-56 during the CASE Learn. You will also need to hook a brake switch feed up to the PCM pin C1-30 (blue connector). There should be a wire coming from the brake switch that has 12v + voltage on it with the key on and the brakes not applied. When you apply the brakes, the 12v + voltage should drop to 0 volts. Auto trans applications should already have these circuits wired up and ready to do the CASE Learn as described below…
1. Start the engine and make sure that the engine coolant temperature is at least 158 degrees F. (70 degrees C.)
2. Turn the engine off for at least 10 seconds.
3. Select the crankshaft position variation learn procedure (CASE Learn) on your scan tool.
4. Make sure that the auto transmission is in Park (manual trans in neutral). Start the engine.
5. Apply the brakes and hold the pedal firmly.
6. Follow the scan tool instructions.
Remember: That you are going to apply throttle and increase the engine speed to approximately 3000 RPM, 4000 RPM, or 5150 RPM. That’s the variation learn fuel cutoff RPM (depending upon the engine), and that it’s important to release the throttle when the engine RPM starts to decrease as a result of the fuel cutoff going into effect. Failure to do such will result in over revving of the engine, causing possible engine damage.
7. Once the engine has returned to idle, check the status of Diagnostic trouble code P1336. If the scan tool indicates that the CASE has been learned, the relearn procedure is now complete. If CASE has not been learned, check for the presence of other power train codes. If any exist, correct the problem, then repeat this procedure. If you have a manual transmission equipped vehicle, you should now disconnect the ground wires going to pins C2-16 and C2-18. The brake switch wiring can be left connected.
-ryan
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