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Iron Duke compatibility by Bryan96
Started on: 09-08-2015 01:51 PM
Replies: 3 (532 views)
Last post by: theogre on 09-09-2015 12:24 AM
Bryan96
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Report this Post09-08-2015 01:51 PM Click Here to See the Profile for Bryan96Send a Private Message to Bryan96Edit/Delete MessageReply w/QuoteDirect Link to This Post
Is the Iron Duke the same from '84 to '88?

I have a 1984 SE 4cyl 4spd manual with more than 150K and I see a 1988 Iron Duke w/88K on CL for $200. Is it a simple swap or would it take a change in the ECM also?

Thanks
Bryan
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Gall757
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Report this Post09-08-2015 02:06 PM Click Here to See the Profile for Gall757Send a Private Message to Gall757Edit/Delete MessageReply w/QuoteDirect Link to This Post
It's a very difficult swap. Here is a list of what is easier for you.

http://www.fierosails.com/Engine.html
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Jason88Notchie
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Report this Post09-08-2015 02:06 PM Click Here to See the Profile for Jason88NotchieSend a Private Message to Jason88NotchieEdit/Delete MessageReply w/QuoteDirect Link to This Post
This is from WIKI:


Iron Dukes were fitted with fuel injection (TBI, via a single injector in the throttle body) in 1982. This version was christened the Tech IV, though Car and Driver later ridiculed it as the low-Tech IV. Power output remained at 90 hp (67 kW).

This was replaced by a swirl-port head with 9.0:1 (instead of 8.2:1) compression ratio in 1984 for a 2 hp (1.5 kW) gain. Other additions for 1985 included roller lifters, improved bearings, and a new crankshaft.

Several significant changes were made in 1987. These included an improved cylinder head, intake manifold and throttle body injection module, a more-modern serpentine belt with an automatic spring-loaded tensioner for the accessories, and a distributorless ignition system (DIS). This revision to the engine increased power to 98 hp (73 kW).

In 1988, a balance shaft was added to smooth engine vibrations. Up to this point, the engine incorporated a 'dogbone' upper front engine mount secured to the cowling of the vehicle's hood latch, aiding in controlling the vibration. Further improvements in later years included new pistons, rods, crankshaft, and an in-pan oiling system. The most powerful variant of the Tech IV raised the rev limit to 5500rpm, and achieved 110 hp (82 kW).

The Tech IV uses the same bellhousing pattern as the 2.8 L 60-Degree V6.

Over the years, the Tech IV engine has proved to be a reliable, if noisy, workhorse for owners when not pushed to its limits. All 1978-1990 Iron Duke L-4's are outfitted with a micarta camshaft gear that meshes directly with a steel gear on the crankshaft (no timing chain), a design also used by the Chevrolet inline six. 1991-92 VIN R and U engines received a timing chain. The timing gear has a tendency to crumble a tooth anytime after 80,000 miles. The cam gear simply shears a tooth at startup and the engine won't start; because of the non-interference design of the engine, no further damage occurs. When the cam gear loses a tooth, the camshaft AND distributor stop rotating during engine cranking. Replacing the gear requires heating the new gear in hot oil and quickly installing it for a shrink(interference) fit on the cam stub. One upgrade is the use of the aluminum camshaft timing gear from a Chevrolet 250 inline six with the Iron Duke's crankshaft timing gear.

A few Tech IV owners experienced minor driveability issues with the engine. There are several cheap/easy repairs that the shadetree mechanic can perform to keep this engine running at its best.

Inspection (and replacement, if necessary) of the MAP sensor, and its accompanying vacuum hose, is often a solution to many driveability problems. This sensor largely controls the engine's driveability. Stuck EGR valves are also very common on the Tech IV.
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theogre
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Report this Post09-09-2015 12:24 AM Click Here to See the Profile for theogreClick Here to visit theogre's HomePageSend a Private Message to theogreEdit/Delete MessageReply w/QuoteDirect Link to This Post
Get another 84-86 engine.

87 and up is a different engine... About same job as a V6.
See my Cave, Duke Quick Ref

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Dr. Ian Malcolm: Yeah, but your scientists were so preoccupied with whether or not they could, they didn't stop to think if they should.
(Jurassic Park)


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