Pennock's Fiero Forum
  Technical Discussion & Questions
  Faster power windows with 2 relays per door

Post New Topic  Post A Reply
Email This Page to Someone! | Printable Version


next newest topic | next oldest topic
Faster power windows with 2 relays per door by Mike Gonzalez
Started on: 04-26-2015 09:33 PM
Replies: 22 (4047 views)
Last post by: theogre on 04-30-2020 02:26 AM
Mike Gonzalez
Member
Posts: 5093
From: Colorado Springs, CO. USA
Registered: Jul 2001


Feedback score: (1)
Leave feedback





Total ratings: 130
Rate this member

Report this Post04-26-2015 09:33 PM Click Here to See the Profile for Mike GonzalezSend a Private Message to Mike GonzalezEdit/Delete MessageReply w/QuoteDirect Link to This Post
Spent half a day trying to figure this out, so i figured i would share what I found. Running a 12v fused feed direct from the battery to this relay circuit made my windows at least 3 times faster, well worth the time spent. I know you can buy kits for this, but I have a bunch of relays and my car is still apart from the chop so I decided to give it a shot.




IP: Logged
PFF
System Bot
1fast2m4
Member
Posts: 514
From: Frederick, MD (U.S.A)
Registered: Feb 2013


Feedback score: N/A
Leave feedback

Rate this member

Report this Post04-26-2015 09:46 PM Click Here to See the Profile for 1fast2m4Send a Private Message to 1fast2m4Edit/Delete MessageReply w/QuoteDirect Link to This Post
is it the fact that you have two relays that makes it faster or is it that by adding another relay you have also effectively doubled the gauge of wire for the ground and a portion of the power. I wonder what would happen if you used a single but much larger relay

------------------
1986 SE 3800SC/4t65eHD (12.871@104.96)
HX-40, FrozenBoost I/C, 80lb injectors & E85 Coming soon.....

IP: Logged
Mike Gonzalez
Member
Posts: 5093
From: Colorado Springs, CO. USA
Registered: Jul 2001


Feedback score: (1)
Leave feedback





Total ratings: 130
Rate this member

Report this Post04-26-2015 10:14 PM Click Here to See the Profile for Mike GonzalezSend a Private Message to Mike GonzalezEdit/Delete MessageReply w/QuoteDirect Link to This Post
Its because the power to run the motor no longer has to got through the switch in the Fiero. Now the switch only has to carry a tiny load to activate a relay and the relay handles all the load.

A single relay wont work, you have to be able to reverse the polarity to the motor for the up/down movement.

[This message has been edited by Mike Gonzalez (edited 04-26-2015).]

IP: Logged
1fast2m4
Member
Posts: 514
From: Frederick, MD (U.S.A)
Registered: Feb 2013


Feedback score: N/A
Leave feedback

Rate this member

Report this Post04-26-2015 10:25 PM Click Here to See the Profile for 1fast2m4Send a Private Message to 1fast2m4Edit/Delete MessageReply w/QuoteDirect Link to This Post
Oh gotcha.
IP: Logged
Gall757
Member
Posts: 10938
From: Holland, MI
Registered: Jun 2010


Feedback score: N/A
Leave feedback





Total ratings: 90
Rate this member

Report this Post04-26-2015 10:30 PM Click Here to See the Profile for Gall757Send a Private Message to Gall757Edit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by Mike Gonzalez:

Its because the power to run the motor no longer has to got through the switch in the Fiero. Now the switch only has to carry a tiny load to activate a relay and the relay handles all the load.

A single relay wont work, you have to be able to reverse the polarity to the motor for the up/down movement.



So on your diagram.....the + switch on one relay is the 'up', and the other + switch is 'down'...?
IP: Logged
Mike Gonzalez
Member
Posts: 5093
From: Colorado Springs, CO. USA
Registered: Jul 2001


Feedback score: (1)
Leave feedback





Total ratings: 130
Rate this member

Report this Post04-26-2015 11:05 PM Click Here to See the Profile for Mike GonzalezSend a Private Message to Mike GonzalezEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by Gall757:


So on your diagram.....the + switch on one relay is the 'up', and the other + switch is 'down'...?


Yes, thats correct

IP: Logged
mmeyer86gt/gtp
Member
Posts: 3874
From: galt, ca
Registered: Sep 2001


Feedback score:    (161)
Leave feedback





Total ratings: 73
Rate this member

Report this Post04-26-2015 11:09 PM Click Here to See the Profile for mmeyer86gt/gtpSend a Private Message to mmeyer86gt/gtpEdit/Delete MessageReply w/QuoteDirect Link to This Post
or you could install a 530t next to the switches doing the same thing sorry it is a 529t about. your idea is good but it doesnt do one touch down or up.

[This message has been edited by mmeyer86gt/gtp (edited 04-27-2015).]

IP: Logged
Mike Gonzalez
Member
Posts: 5093
From: Colorado Springs, CO. USA
Registered: Jul 2001


Feedback score: (1)
Leave feedback





Total ratings: 130
Rate this member

Report this Post04-26-2015 11:15 PM Click Here to See the Profile for Mike GonzalezSend a Private Message to Mike GonzalezEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by mmeyer86gt/gtp:

or you could install a 530t next to the switches doing the same thing


LOL, you're welcome, and no thanks

IP: Logged
theogre
Member
Posts: 32520
From: USA
Registered: Mar 99


Feedback score: N/A
Leave feedback





Total ratings: 572
Rate this member

Report this Post04-27-2015 11:28 AM Click Here to See the Profile for theogreClick Here to visit theogre's HomePageSend a Private Message to theogreEdit/Delete MessageReply w/QuoteDirect Link to This Post
Thanks.

Do this at A pillars is allot easier. You don't need to dig into the door. (Your car is in the shop but others can to same at A pillar below the dash.) A pillar you get a better ground too. If you ground in the door then ground path goes thru hinges and latch. Is not a good plan to do that.

Rodney speed up kit should be at A pillar too, not at the switch as directions say.

For others,
You don't need to mod the switches etc. Switch grounds one wire for up or down but relay does not care when the coil gets ground to both terminals.

Problem is based on mainly 3 parts...
  • OE switches wear over time for switch high amps. Switching on and running a motor are bad enough but the stall current can be a lot higher. Stall current is at end of travel before you release the switch and is why GM uses 30a breaker. (Gen2 HL module sees any stall and shut down power to the motor(s) in milliseconds.)
  • Power to Zone 3 "cross car" harness have many other loads, connection, etc. Zone 3 is a sub-harness to Zone 2... Plug in at C200 under dash and is on Fuse Link A that runs most of car. (Zones See my Cave, Wire Reading)
  • Power to Motors goes thru all that. By the time motors get power, you often have Big Voltage Drops... 1V or more. Low Voltage means motors try to pull more Amps to make up the Watts needed. See my Cave, Electric Motors

    ------------------
    Dr. Ian Malcolm: Yeah, but your scientists were so preoccupied with whether or not they could, they didn't stop to think if they should.
    (Jurassic Park)


    The Ogre's Fiero Cave (It's also at the top and bottom of every forum page...)

  • IP: Logged
    Orig88GT-NC
    Member
    Posts: 211
    From: Wake Forest, NC, USA
    Registered: Oct 2010


    Feedback score: (2)
    Leave feedback

    Rate this member

    Report this Post04-27-2015 06:23 PM Click Here to See the Profile for Orig88GT-NCSend a Private Message to Orig88GT-NCEdit/Delete MessageReply w/QuoteDirect Link to This Post
    I did this MOD several years ago, and the windows did work better...

    I Highly agree with theogre
     
    quote
    Do this at A pillars is allot easier. You don't need to dig into the door. (Your car is in the shop but others can to same at A pillar below the dash.) A pillar you get a better ground too. If you ground in the door then ground path goes thru hinges and latch. Is not a good plan to do that.

    Something I used that might be of help to anyone else thinking of doing this MOD is a Dual Relay Socket, makes for a cleaner/easier install.... and their only about $3.25

    All Electronics- DUAL SOCKET FOR AUTO RELAY
    IP: Logged
    Fie Ro
    Member
    Posts: 3735
    From: Soest, The Netherlands
    Registered: Sep 2001


    Feedback score: N/A
    Leave feedback





    Total ratings: 132
    Rate this member

    Report this Post04-27-2015 06:29 PM Click Here to See the Profile for Fie RoSend a Private Message to Fie RoEdit/Delete MessageReply w/QuoteDirect Link to This Post
    I did this mod 9 years ago, mainly because I got seperate up/down switches that needed to be wired but also setup for reasons ^Ogre mentions








    I hope all these pictures show up as they do in the original thread, but not in my preview..

    edit: ok they do
    I found some space in front of the shifter to mount these relays.

    [This message has been edited by Fie Ro (edited 04-27-2015).]

    IP: Logged
    PFF
    System Bot
    thesameguy
    Member
    Posts: 1536
    From: California
    Registered: Dec 2012


    Feedback score: N/A
    Leave feedback

    Rate this member

    Report this Post04-27-2015 07:49 PM Click Here to See the Profile for thesameguySend a Private Message to thesameguyEdit/Delete MessageReply w/QuoteDirect Link to This Post
    I really enjoy your center console - any chance you could give a larger view of it, and a brief description of how you got there?
    IP: Logged
    theogre
    Member
    Posts: 32520
    From: USA
    Registered: Mar 99


    Feedback score: N/A
    Leave feedback





    Total ratings: 572
    Rate this member

    Report this Post04-28-2015 04:48 PM Click Here to See the Profile for theogreClick Here to visit theogre's HomePageSend a Private Message to theogreEdit/Delete MessageReply w/QuoteDirect Link to This Post
     
    quote
    Originally posted by Mike Gonzalez:
    CLICK FOR FULL SIZE

    A note I missed... Turn relays so top is pointing up and coat terminals w/ bulb grease or brake/silicone grease.
    Why?
    Door guts are very wet when car is washed etc.
    Helps keeping terminals dry/drier.
    Is another reason to do this in the A pillar.

    Orig88GT-NC, thanks for the socket #. Many sells single sockets as pig tails.
    The pig tails are easy to work with.

    [This message has been edited by theogre (edited 04-28-2015).]

    IP: Logged
    sjmaye
    Member
    Posts: 2468
    From: Hendersonville, TN USA
    Registered: Jun 2003


    Feedback score:    (13)
    Leave feedback

    Rate this member

    Report this Post04-26-2020 10:24 AM Click Here to See the Profile for sjmayeSend a Private Message to sjmayeEdit/Delete MessageReply w/QuoteDirect Link to This Post
     
    quote
    Originally posted by theogre:

    Thanks.

    Do this at A pillars is allot easier. You don't need to dig into the door. (Your car is in the shop but others can to same at A pillar below the dash.) A pillar you get a better ground too. If you ground in the door then ground path goes thru hinges and latch. Is not a good plan to do that.



    Is there a write-up on this mod? I looked through the cave and could not find it.

    IP: Logged
    fierosound
    Member
    Posts: 15227
    From: Calgary, Canada
    Registered: Nov 1999


    Feedback score: N/A
    Leave feedback





    Total ratings: 287
    Rate this member

    Report this Post04-26-2020 10:52 AM Click Here to See the Profile for fierosoundClick Here to visit fierosound's HomePageSend a Private Message to fierosoundEdit/Delete MessageReply w/QuoteDirect Link to This Post
     
    quote
    Originally posted by sjmaye:

    Is there a write-up on this mod? I looked through the cave and could not find it.


    Rodney has a dual relay module that does this.
    http://rodneydickman.com/pr....php?products_id=271

    ------------------
    My World of Wheels Winners (Click on links below)

    3.4L Supercharged 87 GT and Super Duty 4 Indy #163

    IP: Logged
    theogre
    Member
    Posts: 32520
    From: USA
    Registered: Mar 99


    Feedback score: N/A
    Leave feedback





    Total ratings: 572
    Rate this member

    Report this Post04-26-2020 03:10 PM Click Here to See the Profile for theogreClick Here to visit theogre's HomePageSend a Private Message to theogreEdit/Delete MessageReply w/QuoteDirect Link to This Post
     
    quote
    Originally posted by sjmaye:
    Is there a write-up on this mod? I looked through the cave and could not find it.

    Not there. Just follow top post but pull down carpet to access car side wiring on A pillar inside of car.

    You add power and ground wires to the relays but should be same size as wires to the motors and pink wire...
    Power should come from same + pink wire for PW switches w/ 30a Breaker protecting the circuit.

    But You have to "rewire" OE PW switches to use them too.
    Likely Drk Blu and Drk Bru/wht goes to up relays. Brn and Tan to down relays.
    These Wires get short to ground for oposite direction but easy the release the ground wire on the switch plugs by pushing very small screwdriver in front slot and pull out from back.
    (Could likely ignore that ground wire since relay coils won't care if connected to ground on both ends.)

    Maybe can get pink wire by removing bottom trim for dash pod. It goes behind and under the radio. Not sure exact where. Been a long time since I took the dash out.


    Based on above plus Fiero SM. Note that SM diagram and others is wrong. Correct switch is a 3 position type w/ center off by default.

     
    quote
    Originally posted by fierosound:
    Rodney has a dual relay module that does this.
    http://rodneydickman.com/pr....php?products_id=271
    They should be installed in the A pillars or under dash too.

    Why?
    Either area shortens the main power to the relays and motors.
    If a relay dies can quickly replace a relay. If needed for emergency can jump the relay(s) too. But Cheap Simply relays last for many years and most won't need to worry about that.
    Plus keeps out water etc from relays in the door.
    IP: Logged
    sjmaye
    Member
    Posts: 2468
    From: Hendersonville, TN USA
    Registered: Jun 2003


    Feedback score:    (13)
    Leave feedback

    Rate this member

    Report this Post04-27-2020 06:07 AM Click Here to See the Profile for sjmayeSend a Private Message to sjmayeEdit/Delete MessageReply w/QuoteDirect Link to This Post
     
    quote
    Originally posted by theogre:

    Not there. Just follow top post but pull down carpet to access car side wiring on A pillar inside of car.


    Want to fully understand the details. Please bear with me. Do I assume from above that I am pulling the carpet back to expose the PW wiring going the cabin through the rubber bellows out to the PW motor in the door? So, I will be positioning the 2 new relays just before the wiring leaves out to the door?


     
    quote
    Originally posted by theogre:

    Power should come from same + pink wire for PW switches w/ 30a Breaker protecting the circuit.
    Understood. I have located this via the factory service manual


     
    quote
    Originally posted by theogre:
    But You have to "rewire" OE PW switches to use them too.
    These Wires get short to ground for opposite direction but easy the release the ground wire on the switch plugs by pushing very small screwdriver in front slot and pull out from back.
    (Could likely ignore that ground wire since relay coils won't care if connected to ground on both ends.)
    The IGNORE thing here. So do I or do I not remove that wire from the PW switches? I get by when it comes to wiring, but can you explain why the PW switch wires were originally wired to short to ground and why that wire is removed for this new configuration?
     
    quote
    Originally posted by theogre:
    Maybe can get pink wire by removing bottom trim for dash pod. It goes behind and under the radio. Not sure exact where. Been a long time since I took the dash out.


    I have to do some gauge cluster work anyway. I will find the pink wire then.

    Thanks for your help, Ogre.

    IP: Logged
    theogre
    Member
    Posts: 32520
    From: USA
    Registered: Mar 99


    Feedback score: N/A
    Leave feedback





    Total ratings: 572
    Rate this member

    Report this Post04-27-2020 12:00 PM Click Here to See the Profile for theogreClick Here to visit theogre's HomePageSend a Private Message to theogreEdit/Delete MessageReply w/QuoteDirect Link to This Post
    Pull down carpet so don't mess w/ doors at all. Just pull down and see. May need to pull trim screws to pull down carpet. Should Have enough wires after seeing them to put relays under dash not in A pillar or under carpet. More so w/ dual relay pigtail shown above etc.

    You Wire the new relays on car side of PW connector in A pillar so anyone can remove or even replace the doors w/o bothering abound wiring.
    Example: If top post had a door wreck in a crash and body shop doesn't know abound relays will cause problems and could fry any mod'ed PW switches sim to Fie Ro mod interior.

    OE PW Switch for Fiero and Many others not just GM cars is made to reverse power to the motors for up and down. The "jumpers" for this is Built into the switch. Both Switch contacts are tied together to connect middle to top or bottom as you push one side or the other. (you pushing up makes contacts moving down because of rocker pivot.)

    CLICK FOR FULL SIZE


    Switch ground isn't needed for the relays and can remove that the wire from switch plugs and tuck it out of the way.
    Or not as I said in (). For simple relays, I would remove the black wire and fold/stuff ends away. It doesn't need tape or whatever but won't hurt.
    Could put a note/sign under them warning the car has relays (or RD's "module") in the A pillars or wherever to run PW now. You know but other won't working later.

    Remove the terminal same way in my Cave Defect & Connection notes w/ bent wire.

    [This message has been edited by theogre (edited 04-27-2020).]

    IP: Logged
    LornesGT
    Member
    Posts: 1356
    From: Granite City, IL
    Registered: Jan 2013


    Feedback score: (4)
    Leave feedback

    Rate this member

    Report this Post04-27-2020 10:59 PM Click Here to See the Profile for LornesGTSend a Private Message to LornesGTEdit/Delete MessageReply w/QuoteDirect Link to This Post
    I added this for one touch control but window are still slow with the new dew wipes.

    https://www.amazon.com/Dire...n/dp/B00H4N1Y2O?th=1
    IP: Logged
    theogre
    Member
    Posts: 32520
    From: USA
    Registered: Mar 99


    Feedback score: N/A
    Leave feedback





    Total ratings: 572
    Rate this member

    Report this Post04-28-2020 02:56 AM Click Here to See the Profile for theogreClick Here to visit theogre's HomePageSend a Private Message to theogreEdit/Delete MessageReply w/QuoteDirect Link to This Post
     
    quote
    Originally posted by LornesGT:

    I added this for one touch control but window are still slow with the new dew wipes.

    amazon.com/Dire...n/dp/B00H4N1Y2O...
    No surprise because most don't fix/clean the window tracks, regulator and more when they replace dew wipes.
    Plus the soft "pop rivets" GM used has worn out making everything loose and even window moves on the track it's attach to.

    New Motors, relays, RD's module, and other "mods" often won't help until you fix the rest of window parts.

    Relays mainly keep the PW Switch from burning out the contacts over time.
    Reducing Wire path to power the motors may help but many Relays and RD module next to the switches doesn't matter. Only time they speed up is when OE switches have already burn some.

    Cheap relays can burn too but easy to replace if installed near A pillar. These relays should last 5 to 10 years or more depending on several things.
    RD module have relays w/ "snubers" to prevent contact burning but way too expensive for many.

    [This message has been edited by theogre (edited 04-28-2020).]

    IP: Logged
    sjmaye
    Member
    Posts: 2468
    From: Hendersonville, TN USA
    Registered: Jun 2003


    Feedback score:    (13)
    Leave feedback

    Rate this member

    Report this Post04-28-2020 05:39 AM Click Here to See the Profile for sjmayeSend a Private Message to sjmayeEdit/Delete MessageReply w/QuoteDirect Link to This Post
    Got it. Thank you for the explanation, Ogre.
    IP: Logged
    PFF
    System Bot
    LornesGT
    Member
    Posts: 1356
    From: Granite City, IL
    Registered: Jan 2013


    Feedback score: (4)
    Leave feedback

    Rate this member

    Report this Post04-29-2020 11:24 PM Click Here to See the Profile for LornesGTSend a Private Message to LornesGTEdit/Delete MessageReply w/QuoteDirect Link to This Post
    Nope did all that and the window speed improved greatly. Had to get rid of the window scratchers so in went the new dew wipes and slowed everything back down.

     
    quote
    Originally posted by theogre:

    [QUOTE]Originally posted by LornesGT:

    I added this for one touch control but window are still slow with the new dew wipes.

    amazon.com/Dire...n/dp/B00H4N1Y2O...
    No surprise because most don't fix/clean the window tracks, regulator and more when they replace dew wipes.
    Plus the soft "pop rivets" GM used has worn out making everything loose and even window moves on the track it's attach to.

    New Motors, relays, RD's module, and other "mods" often won't help until you fix the rest of window parts.

    Relays mainly keep the PW Switch from burning out the contacts over time.
    Reducing Wire path to power the motors may help but many Relays and RD module next to the switches doesn't matter. Only time they speed up is when OE switches have already burn some.

    Cheap relays can burn too but easy to replace if installed near A pillar. These relays should last 5 to 10 years or more depending on several things.
    RD module have relays w/ "snubers" to prevent contact burning but way too expensive for many.

    [/QUOTE]

    IP: Logged
    theogre
    Member
    Posts: 32520
    From: USA
    Registered: Mar 99


    Feedback score: N/A
    Leave feedback





    Total ratings: 572
    Rate this member

    Report this Post04-30-2020 02:26 AM Click Here to See the Profile for theogreClick Here to visit theogre's HomePageSend a Private Message to theogreEdit/Delete MessageReply w/QuoteDirect Link to This Post
     
    quote
    Originally posted by LornesGT:
    Nope did all that and the window speed improved greatly. Had to get rid of the window scratchers so in went the new dew wipes and slowed everything back down.
    Something went wrong there. New Dew wipes should not to this. Have a binding problem for any reason will wreck other parts.
    Is part of why the OE rivets wear so bad.
    IP: Logged

    next newest topic | next oldest topic

    All times are ET (US)

    Post New Topic  Post A Reply
    Hop to:

    Contact Us | Back To Main Page

    Advertizing on PFF | Fiero Parts Vendors
    PFF Merchandise | Fiero Gallery
    Real-Time Chat | Fiero Related Auctions on eBay



    Copyright (c) 1999, C. Pennock