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what to do about frame rail rust? by kawana
Started on: 10-13-2014 01:33 AM
Replies: 3 (386 views)
Last post by: sardonyx247 on 10-14-2014 02:23 AM
kawana
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Report this Post10-13-2014 01:33 AM Click Here to See the Profile for kawanaClick Here to visit kawana's HomePageSend a Private Message to kawanaEdit/Delete MessageReply w/QuoteDirect Link to This Post
While repairing a patch of rust in my trunk, I noticed that there is a good bit of rust in my frame rails. It doesn't appear that any of it eats all the way through yet. What are my options from stopping the rust from getting any worse? How involved would it be to remove the sheet metal and expose the inside of the frame rails? Is there anything I could spray inside perhaps? Would drilling holes every so often and spraying something inside be a viable option?
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85 SE VIN 9
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Report this Post10-13-2014 07:16 AM Click Here to See the Profile for 85 SE VIN 9Send a Private Message to 85 SE VIN 9Edit/Delete MessageReply w/QuoteDirect Link to This Post
It's not hard to remove your wheel well liners to see what's going on. The hard part is what you're going to find. Hope you have time to work on this. I think the best way to deal with rust is to take everything apart, cut out the bad, weld in patches, paint, paint, paint, and prepare to do it again. If you take the liners off you can reach much of the rails because they only have three sides.

I'm thinking of spraying white lithium grease in the parts I can't paint. I'm also thinking of putting some aluminum to block snow and stuff from being pushed into the rails through the opening to the strut towers.



This might be the excuse you need to buy an inspection camera. Harbor Freight has one, there is a MiIwaukee one if you already have their batteries and charger, but the better ones are rechargeable and can export video.

http://www.northerntool.com..._200625238_200625238

TFS sells new splash guards and fastener kits for those and for putting the liners back on. You can also get a big rivet gun and plastic rivets at Harbor Freight for about fifteen bucks.

Even if you don't weld you can get a small welder and do well enough according to others who have started from scratched and replaced the whole rails. There are threads by people who have taken square tubing , cutting angles into it, bending, and welding it back together. I think this leaves you with rails that are stronger and heavier than the originals which might not be the best thing.

https://www.fiero.nl/forum/Forum2/HTML/121544.html

[This message has been edited by 85 SE VIN 9 (edited 10-14-2014).]

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fierogtx
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Report this Post10-13-2014 10:49 PM Click Here to See the Profile for fierogtxSend a Private Message to fierogtxEdit/Delete MessageReply w/QuoteDirect Link to This Post
here are another link with great info
https://www.fiero.nl/forum/A...060811-2-068409.html
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sardonyx247
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Report this Post10-14-2014 02:23 AM Click Here to See the Profile for sardonyx247Click Here to visit sardonyx247's HomePageSend a Private Message to sardonyx247Edit/Delete MessageReply w/QuoteDirect Link to This Post
Buy a rust free frame, I offered alot for sale but only sold one. Cheap too.
How to prevent rust, WASH YOUR CAR. all the time in the winter, mainly the under body. "an once of maintaince is worth a pound of cure"
Kick off the snow/salt build up, EVERY time you stop/get out. I lived in a salt/rust belt, it works.
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