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Cavalier issue with fan switch, only high fan works..... by FieroFanaticus2
Started on: 09-05-2007 02:51 AM
Replies: 5
Last post by: buddycraigg on 09-05-2007 03:32 PM
FieroFanaticus2
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Report this Post09-05-2007 02:51 AM Click Here to See the Profile for FieroFanaticus2Send a Private Message to FieroFanaticus2Direct Link to This Post
So a few weeks ago I bought a 96 cavalier convertible with 79*** miles on it. Best looking / driving car I've ever owned and had a title for.

The only issue with it is that the fan blower switch (the switch that has 4 selections to it for how hard you want the heater/ac fan to blow).... doesn't work on 1,2, or 3, but does work on 4 (high fan).

Wondering if anyone else has had the same problem on any of their vehicles, and what the solution was?
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Oreif
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Report this Post09-05-2007 06:40 AM Click Here to See the Profile for OreifClick Here to visit Oreif's HomePageSend a Private Message to OreifDirect Link to This Post
This is a typical GM issue. There is either a small box from the fan switch going to the blower motor or it is in the switch assembly (not sure how the 96 Cav's are set up)
But there are 3 resistors hooked to the switch. The resistors are different values for each of the 1, 2, and 3 speeds. The 4 (high) has no resistor. As they get old and such the resistor crack and you lose that speed of the fan. The reason 4 doesn't is there is no resistor just a wire.
Pull the switch assembly out of the dash. If there are 4 wires out of the switch, trace it to the little box. You can read the resistor values and buy them at Radio Shack or other electronics store. It would cost you about $2.00. If it's just one wire to the fan, You will need to take the switch assembly apart.

If I recall speed 1 is about 1.5 ohms, speed 2 is about 0.7 ohms and speed 3 is about 0.2 ohms.
Typically (GM likes to use the same color codes for almost all vehicles) on the back of the blower switch if there is a seperate blower resistor module, You should have a yellow (speed1), Tan (speed 2), and a Light Blue (speed 3) wire coming out of the switch. Follow these to the module. The orange wire is the high (speed 4) and should just go to a seperate relay.
Another thing is many vehicles use the same module so if you want to just grab one from a junkyard, Just remember to take an ohm meter with to verify it is good.

Hope this helps.

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fierofetish
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Report this Post09-05-2007 07:20 AM Click Here to See the Profile for fierofetishSend a Private Message to fierofetishDirect Link to This Post
What a great response..Oreif, I just gave you a +..canīt imagine how you slipped through the net before
Nick

[This message has been edited by fierofetish (edited 09-05-2007).]

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buddycraigg
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Report this Post09-05-2007 09:57 AM Click Here to See the Profile for buddycraiggSend a Private Message to buddycraiggDirect Link to This Post
the resistors are always close to the blower wheel mounted in the air duct work so the air flowing across them will keep them cool.
there is also a relay in the system (also close to the blower motor) that switches between speeds 1,2,3 / high.
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FieroFanaticus2
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Report this Post09-05-2007 11:33 AM Click Here to See the Profile for FieroFanaticus2Send a Private Message to FieroFanaticus2Direct Link to This Post
Thanks guys!
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buddycraigg
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Report this Post09-05-2007 03:32 PM Click Here to See the Profile for buddycraiggSend a Private Message to buddycraiggDirect Link to This Post
found a pic.
now keep in mind this is for a fiero. but it should give you an idea of what you are looking for.
the purple arrow is pointing to the resistor pack. see how close it is to the blower motor
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