Check the ring gear to make sure it hasn't broke between a couple of teeth. If it is no longer a continuous ring, then there is very little pressure to hold it in place. Unfortunately if it is cracked, it really needs to be replaced. The spinning of the ring gear on the flywheel surface has probably worn the flywheel to the point a new ring gear would no longer fit tight... requiring the flywheel to be replaced as well.
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06:37 AM
Ramsespride Member
Posts: 1979 From: Where i am is where i am. Registered: Feb 2010
Keep balance after weld job? if you are careful of doing the weld, you can get it close. easy way to keep your spacing number of teeth on the ring gear divided by three or five. That's how many teeth between your weld.
Trust it? Not a change.
Man trans? might as well do a clutch job at the same time.
------------------ Dr. Ian Malcolm: Yeah, but your scientists were so preoccupied with whether or not they could, they didn't stop to think if they should. (Jurassic Park)
The ring gear is pressed onto the flywheel. It's an interference fit. The only way for it to come loose is if the ring cracks. If that's the case, the ring gear is not re-usable. Time for a new flywheel.
I don't mean to scare you, but if you do decide to weld a cracked ring back on, you're risking your life. Look at where the flywheel is, how it's oriented, and where the debris will be flung. The driver's seat is in the "line of fire".
[This message has been edited by Blacktree (edited 03-01-2011).]
------------------ Dr. Ian Malcolm: Yeah, but your scientists were so preoccupied with whether or not they could, they didn't stop to think if they should. (Jurassic Park)
Mine did this a time or two. One of the guys in our club had it happen whenever the engine was hot. (Apparently just hot enough to expand the ring gear.) He had it spot welded in a couple of places.
------------------ Raydar 88 4.9 Formula IMSA Fastback Read Nealz Nuze!Praise the Lowered!
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02:01 PM
jelly2m8 Member
Posts: 6280 From: Nova Scotia, Canada Registered: Jul 2001
ok have to say it but you know smoking is bad for you right. lol on the problem thats a new one for me and ive been a mechanic for about 6 years now. if it was me id just do a clutch job and new flywheel. y risk a brakedown.
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10:00 PM
Mar 2nd, 2011
rogergarrison Member
Posts: 49601 From: A Western Caribbean Island/ Columbus, Ohio Registered: Apr 99
I once encountered the same problem on an grand old Jaguar MK-VII sedan. The ring gear wasn't cracked, just a too-loose press fit on the flywheel. (Fine British manufacturing quality control.) In that case, three spot welds fixed the problem and the car was still running with it ten years later.
On any car, I would definitely inspect the ring gear carefully for cracks before considering the spot-weld repair rather than replacement of the entire flywheel.
[This message has been edited by Marvin McInnis (edited 03-02-2011).]
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01:27 PM
GraterFang Member
Posts: 1387 From: Grants Pass, OR Registered: Feb 2008
Well that's something I hadn't seen before. Replacement would be my first choice but if you don't care about it that much some good (and mostly balanced) welds might solve the problem.
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02:33 PM
Mar 7th, 2011
buddycraigg Member
Posts: 13620 From: kansas city, mo Registered: Jul 2002
If ring is not crack, just weld it and be done. Weld a spot, let it cool to temp room, do next spot, cool, ect. Ring doesn't like heat much....
Main Reason ring stretches? Clutch overheat the flywheel. Clutch and/or PP likely was bad.... Or PO was "power braking..."
"Easy" fix Support engine from above. unhook exhaust. Drop cradle. Drop trans.
That way you don't mess with coolant or electrical systems.
------------------ Dr. Ian Malcolm: Yeah, but your scientists were so preoccupied with whether or not they could, they didn't stop to think if they should. (Jurassic Park)
I wouldn't try to weld Blacktree even if he was wrong. He's a good guy and we kinda like him here in Central Florida.
I'm on the new flywheel & clutch side of the room.
If you are just trying to check the mechanical status of the rest of the car, just weld it. You won't be able to tell when the pins fall out either and drilling through the ring would likely weaken it further. Welding it will take less time than drilling one hole.
Then if the engine is good, drop the transmission and replace the flywheel and clutch. Then never worry about it again.
Edit - Or even better, push start the darn thing and see if it runs okay.
[This message has been edited by 2002z28ssconv (edited 03-07-2011).]
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06:42 PM
PFF
System Bot
Mar 8th, 2011
buddycraigg Member
Posts: 13620 From: kansas city, mo Registered: Jul 2002
it seemed to go faster than what I would have expected if I tried to weld it. (and not to mention, I couldn't find a good place to put my ground clamp)
I need to put some stuff back together on the top and the fuel pump doesn't run when I turn on the key. so I just pushed it outside and dragged in another dead car.
I'll let everyone know how it goes.
Thanks for every ones opinions.
buddy craigg
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12:59 AM
phonedawgz Member
Posts: 17104 From: Green Bay, WI USA Registered: Dec 2009
So why don't you push start the thing? (well hotwire the fuel pump first) You can also use an external fuel pump/tank connected to the test port if the fuel pump in the car is bad. Just realize you are pumping fuel into the tank as you do it via the bypass portion of the fuel pressure regulator.
[This message has been edited by phonedawgz (edited 03-08-2011).]
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04:45 AM
Doug85GT Member
Posts: 9898 From: Sacramento CA USA Registered: May 2003
I would not recommend using roll pins. There is no way to be sure you are spacing them correctly and it will be difficult to remove the exact same amount of material from each hole.
If you have a TIG welder, then do 3-4 spot welds with no fill rod. If you must use some other method of welding which adds material, then after you are done welding, then grind down the weld flush with the wheel. Do not leave any extra material on the flywheel.
only problem is the roll pin will back off from centrifugal force. depends how tight the pins are in time wise. maybe some red Permatex should help... of course this assumes the ring doesn't break and fly apart from stress at the drill points.
------------------ Dr. Ian Malcolm: Yeah, but your scientists were so preoccupied with whether or not they could, they didn't stop to think if they should. (Jurassic Park)
only problem is the roll pin will back off from centrifugal force ... of course this assumes the ring doesn't break and fly apart from stress at the drill points.
X2. Probably time for a new flywheel, Buddy.
[This message has been edited by Marvin McInnis (edited 03-08-2011).]
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10:09 AM
Synthesis Member
Posts: 12207 From: Jordan, MN Registered: Feb 2002
Originally posted by theogre: of course this assumes the ring doesn't break and fly apart from stress at the drill points.
don't worry, this was only to just start the engine to see what it is like before I remove the cradle to replace the flywheel.
quote
Originally posted by Marvin McInnis: X2. Probably time for a new flywheel, Buddy.
I was already planning on putting in a new flywheel. I'm expecting it to warn from the spinning and I wouldn't trust just replacing the ring gear.
quote
Originally posted by phonedawgz: So why don't you push start the thing?
the car has not been started in 3 years. My drive way is only 3 cars long. so if it doesn't start in reverse in that distance, then I have to push it back up the slope of my drive way and start over.