Okay, I've got the cover popped off and found that the retaining ring is missing completely, there isn't even the pieces of a broken one. Looks like when it was rebuilt the ring was never put back on.
So, is it okay for the pinion to have that much movement with the retaining ring missing? If I turn the wheel to the left, the bearing is pushed all the way to the edge of the rack housing, and turning it to the right brings it all the way back to where it actually should be.
If that is a normal range of movement considering the missiong ring then I should be able to just pop in a new ring and be good to go. Hopefully nothing has been damaged by the movement of the pinion.
[This message has been edited by Xanth (edited 07-30-2009).]