Pennock's Fiero Forum
  Technical Discussion & Questions - Archive
  2.5L stroked to a 3.0L

T H I S   I S   A N   A R C H I V E D   T O P I C
  

Email This Page to Someone! | Printable Version


2.5L stroked to a 3.0L by gtxbullet
Started on: 07-19-2009 10:24 PM
Replies: 18
Last post by: gtxbullet on 07-21-2009 12:42 PM
gtxbullet
Member
Posts: 4180
From: Pewaukee, Wisconsin, USA
Registered: Apr 2008


Feedback score:    (88)
Leave feedback

Rate this member

Report this Post07-19-2009 10:24 PM Click Here to See the Profile for gtxbulletSend a Private Message to gtxbulletDirect Link to This Post
I'm curious, I know it's been done, and I've seen pictures of the crankshaft differences but I can't find anywhere/anyone to buy from.
also, if a 2.5L was stroked .40 over what size would it make it?
I've been thinking I love my little Duke in my 88 a lot, and don't really want to do an engine swap so what about stroking it and pushing the 2.5 to a 3.0L and upgrading the valve train with a decent cam, roller rockers, better valve springs, and getting it ported.

I know I can't be the first to think of this, so if you have any thoughs, info, etc. I'd be curioous to see where it goes.

------------------
1987 Fiero Auto Base Coupe 56k Original Miles
1988 FIERO Coupe "IRON DUKE" 5-Speed (the show car ;-)
1992 Firebird T-Tops V-8 24k original Florida miles(collectors car)

IP: Logged
PFF
System Bot
DPWood
Member
Posts: 540
From: Aylmer, Ont. Canada
Registered: May 2002


Feedback score: N/A
Leave feedback

Rate this member

Report this Post07-19-2009 11:05 PM Click Here to See the Profile for DPWoodClick Here to visit DPWood's HomePageSend a Private Message to DPWoodDirect Link to This Post
Ummm... Not sure where you're getting a .400 stroke from. Are you thinking of having it bored as well as stroked?? More common is .030 over. Cylinder will usually clean up with that. It would only give about 2.5CC increase in displacement so it wouldn't make much impact on the total amount in Litres.

IIRC A marine stroker crank for the Duke as a 3.6 inch throw. You use 5.7 inch rods and the marine D dish top pistons. I think cam available for the Mercruiser 4 banger output 120 HP (at least that was what was printed on the valve cover) Downside is that it is a flat tappet cam not a roller. You almost would have to get a custom grind to really pull power out of a stroked Duke. The fiero store lists a performance roller cam but I doubt it would ideal for a 3.0L. They don't list the specs or dyno figures for it.

------------------
His Fiero: 1984 2M4 Coupe

Her Fiero: 1984 2M4 Convertible

IP: Logged
gtxbullet
Member
Posts: 4180
From: Pewaukee, Wisconsin, USA
Registered: Apr 2008


Feedback score:    (88)
Leave feedback

Rate this member

Report this Post07-20-2009 12:55 AM Click Here to See the Profile for gtxbulletSend a Private Message to gtxbulletDirect Link to This Post
sorry I meant a .040 over Bore...lol
also what is the Marine version??
or is that just the name of the kit?
I looked at Comp Cams and there are 3 different aftermarket cams, and the HP numbers are
Grind number:
240H - about 10-15 HP
252H - about 15-20 HP
260H - about 20-24 HP
these are estimates because no one has posted any dyno numbers relating to a Fiero I4.
I'm half tempted just to buy one and see if it's noticeably differnt. worst case is I spent $300 for what a good Exhaust system would cost. and I do my own exhausts so I'm saving money there already.

any Price numbers or places to buy the stroke kit?
IP: Logged
joshh44
Member
Posts: 2166
From: Nanaimo, B.C, Canada
Registered: Aug 2007


Feedback score: N/A
Leave feedback

Rate this member

Report this Post07-20-2009 02:35 AM Click Here to See the Profile for joshh44Send a Private Message to joshh44Direct Link to This Post
i dont think they make stroker kits for the I4 for the duke.
but your engine should already have roller rockers being an 88 duke.

http://ironduke7.tripod.com/IronDuke.htm

you might like that website

also apparently the cly heads are pretty weak and pro to cracking. im only going off of what other people are saying.
you can swap out the cly head with a chevy s10 head. i believe they have better flowing cly heads? and maybe stronger to?

iv thought about beefing up the duke and put some extra mods on it. then i got into reading into engine swaps and doing the 3.8 swap would cost just as much as adding perfomence parts on the duke and having double if not triple the hp with afew add on parts to the 3.8 and still have great MPG like the dukes.

but i think it would be pretty rad to have a pretty decent 2.5 fiero that can keep up, if not out perform a 2.8 fiero.
IP: Logged
White Spyder
Member
Posts: 1047
From: Gluckstadt USA
Registered: Sep 2007


Feedback score: (5)
Leave feedback

Rate this member

Report this Post07-20-2009 07:33 AM Click Here to See the Profile for White SpyderSend a Private Message to White SpyderDirect Link to This Post
Enter your numbers here http://www.bgsoflex.com/auto.html
IP: Logged
Firebird
Member
Posts: 129
From: Centerville,Ohio
Registered: Sep 2005


Feedback score: N/A
Leave feedback

Rate this member

Report this Post07-20-2009 07:56 AM Click Here to See the Profile for FirebirdSend a Private Message to FirebirdDirect Link to This Post
[QUOTE]Originally posted by gtxbullet:

also what is the Marine version??

Mercury Marine uses a version of the Duke. They come in 2.5/120 HP and 3.0/140 HP. The head design is a little bit differant, intake and exhaust on the same side, and it uses a mechanical fuel pump. These engines are designed to run at wide-open throtle/3000+ RPM all day long. I always wondered what they would do in a Fiero. Considering you live in the land of many lakes, you should be able to find one without much trouble.

Bob
IP: Logged
Gwain
Member
Posts: 460
From: Titusville, Florida, USA
Registered: Dec 2004


Feedback score:    (7)
Leave feedback

Rate this member

Report this Post07-20-2009 08:10 AM Click Here to See the Profile for GwainClick Here to visit Gwain's HomePageSend a Private Message to GwainDirect Link to This Post
Put a PM to Blacktree (on this list).

He ran a 2.8 stroker in our car club here in Florida. He ran quite a few different mods over it's life time, but ended up pulling the engine this year when the block failed.

The 2.8's don't have much "meat" for over boring and such.

Marc

------------------
Marc in sunny Titusville, FL


  • 84 SE son's car, loaded
  • 85 Coup w/V6 transplant
  • 85 GT newly on the road
  • 86 SE/GT "The Chameleon" - big plans!
IP: Logged
theogre
Member
Posts: 32520
From: USA
Registered: Mar 99


Feedback score: N/A
Leave feedback





Total ratings: 572
Rate this member

Report this Post07-20-2009 09:19 AM Click Here to See the Profile for theogreClick Here to visit theogre's HomePageSend a Private Message to theogreDirect Link to This Post
Stop!

Make sure it is DIS! Most crank shaft are not have DIS Timing Notch Wheel.
Stroked are usually HEI in this engine. (84-86 Duke) There no notch wheel.

But wait... 88 even worst.
Balancer/oil pump would need gear on crank shaft. No stroker likely have that. 87 don't have that problem.
see cave, powertrain, engine, 4 cyl, quick ref

Most shop won't .040 cyl. .010-.020 max. Cyl get do weak. Cyl bore to cyl bore in main problem.

Plus... Make sure you are making all power it can.
see cave, powertrain, engine, general, throttle cable

------------------
Dr. Ian Malcolm: Yeah, but your scientists were so preoccupied with whether or not they could, they didn't stop to think if they should.
(Jurassic Park)


The Ogre's Fiero Cave (It's also at the top of every forum page...)

[This message has been edited by theogre (edited 07-20-2009).]

IP: Logged
Arns85GT
Member
Posts: 11159
From: London, Ontario, Canada
Registered: Jul 2003


Feedback score: (1)
Leave feedback





Total ratings: 202
Rate this member

Report this Post07-20-2009 09:38 AM Click Here to See the Profile for Arns85GTSend a Private Message to Arns85GTDirect Link to This Post
I understand the desire to make the stock motor better. I've been doing that with my GT. That said, the stock 2.8 is pretty tough and has been raced alot both in boats and offroad. It is a decent candidate for modest hotrodding, maybe up to 200 hp. Past that there are some pretty critical needs such as conrods etc.

The Duke however, was built as an economy engine. Upgrading it much more than 20 will stress those light parts.

If you are talking an upgrade cam and porting go for it. But to get into the expense and difficulties of creating a stroker version, you will have an interesting project with uncertain outcome IMHO.

If you turbo'd it for instance, you'd find it would at some point have a catastrophic failure if you were trying for 150 - 200 hp range.

You might want to consider the Quad 4 maybe, or another 4 cylinder that would be close to the stock in looks and weight.

Just my .02

Arn
IP: Logged
TopNotch
Member
Posts: 3537
From: Lawrenceville, GA USA
Registered: Feb 2009


Feedback score:    (7)
Leave feedback





Total ratings: 60
Rate this member

Report this Post07-20-2009 11:12 AM Click Here to See the Profile for TopNotchClick Here to visit TopNotch's HomePageSend a Private Message to TopNotchDirect Link to This Post
Start with a 91 or 92 VIN R duke. It's already rated at 110 HP out of the box. It wouldn't take must to get 120 or 130 out of one of those.
I don't think you would have to stroke or bore it -- just put in a slightly more aggressive cam and ported intake and output.
IP: Logged
gtxbullet
Member
Posts: 4180
From: Pewaukee, Wisconsin, USA
Registered: Apr 2008


Feedback score:    (88)
Leave feedback

Rate this member

Report this Post07-20-2009 11:28 AM Click Here to See the Profile for gtxbulletSend a Private Message to gtxbulletDirect Link to This Post
I think I'll look into the S10 version considering it's basically a drop in set up.
also I have a DIS (Coil Pack with Ignition Module), not HEI (Distributor).

just for kicks and giggles, what about a Carbed set up? I've seen a 2.5 Iron Duke in a 20's Roadster and he had an aluminum Edelbrock Intake with a Carb on it. he got it from an 80's car.
IP: Logged
PFF
System Bot
fierosound
Member
Posts: 15220
From: Calgary, Canada
Registered: Nov 1999


Feedback score: N/A
Leave feedback





Total ratings: 287
Rate this member

Report this Post07-20-2009 04:59 PM Click Here to See the Profile for fierosoundClick Here to visit fierosound's HomePageSend a Private Message to fierosoundDirect Link to This Post
The Duke's stock 4.00 bore with 3.00 stroke gives you the 2.5L (151 CID).

Pontiac Performance had 5 Super Duty cranks available for the SD4/Duke engine.

2.60" stroke PN 10042835 - 2.1L (131 CID)
3.00" stroke PN 10027778 - 2.5L (151 CID)
3.25" stroke PN 10027779 - 2.7L (163 CID)
3.625" stroke PN 10041859 - 3.0L (182 CID)
3.9375" stroke PN 10041860 - 3.3L (198 CID)

They also had a Raw Forging PN 10027777

------------------

World of Wheels Winners
My 3.4L S/C 87 GT
& My SD4 Indy

IP: Logged
jetman
Member
Posts: 7799
From: Sterling Heights Mich
Registered: Dec 2002


Feedback score: (4)
Leave feedback





Total ratings: 273
Rate this member

Report this Post07-20-2009 05:16 PM Click Here to See the Profile for jetmanClick Here to visit jetman's HomePageSend a Private Message to jetmanDirect Link to This Post
I found this pavement pounding 4-cylinder build project quite facinating, perhaps you can glean some useful information out of the thread.

https://www.fiero.nl/forum/Forum2/HTML/023474.html

IP: Logged
Arns85GT
Member
Posts: 11159
From: London, Ontario, Canada
Registered: Jul 2003


Feedback score: (1)
Leave feedback





Total ratings: 202
Rate this member

Report this Post07-20-2009 08:46 PM Click Here to See the Profile for Arns85GTSend a Private Message to Arns85GTDirect Link to This Post
too bad it trailed off after the broken block and broken head..............

Do we know of a successful build so far?

Arn
IP: Logged
gtxbullet
Member
Posts: 4180
From: Pewaukee, Wisconsin, USA
Registered: Apr 2008


Feedback score:    (88)
Leave feedback

Rate this member

Report this Post07-20-2009 08:50 PM Click Here to See the Profile for gtxbulletSend a Private Message to gtxbulletDirect Link to This Post
all good info. Thanks guys. if anyone else has ideas on where to buy parts from chime in.

[This message has been edited by gtxbullet (edited 07-20-2009).]

IP: Logged
FastIndyFiero
Member
Posts: 2546
From: Wichita, KS
Registered: Aug 2002


Feedback score: N/A
Leave feedback





Total ratings: 70
Rate this member

Report this Post07-21-2009 10:23 AM Click Here to See the Profile for FastIndyFieroClick Here to visit FastIndyFiero's HomePageSend a Private Message to FastIndyFieroDirect Link to This Post
Billet cranks are also available from Scat in a variety of strokes. I've got a 3.100".

------------------

My Web page | The Turbo Super Duty Build.
You know that little voice that says it can't be done? I duct-taped its mouth shut and pushed it down a flight of stairs. (Leader of the Insurgency)

IP: Logged
gtxbullet
Member
Posts: 4180
From: Pewaukee, Wisconsin, USA
Registered: Apr 2008


Feedback score:    (88)
Leave feedback

Rate this member

Report this Post07-21-2009 10:46 AM Click Here to See the Profile for gtxbulletSend a Private Message to gtxbulletDirect Link to This Post
 
quote
Originally posted by FastIndyFiero:

Billet cranks are also available from Scat in a variety of strokes. I've got a 3.100".



I just got done reading through your whole post. WOW!!!! that will be a grreat little monster when you're done.
but as far as the head with..."balls", the superduty with red valve cover. I saw that thing on ebay for $2500. did you buy it?
also I'm curious about the 4-injector style intake and the aluminum aftermarket one that was posted in your first pictures.
IP: Logged
fierosound
Member
Posts: 15220
From: Calgary, Canada
Registered: Nov 1999


Feedback score: N/A
Leave feedback





Total ratings: 287
Rate this member

Report this Post07-21-2009 12:37 PM Click Here to See the Profile for fierosoundClick Here to visit fierosound's HomePageSend a Private Message to fierosoundDirect Link to This Post
 
quote
Originally posted by gtxbullet:

... if anyone else has ideas on where to buy parts from chime in.



Aluminum intake on eBay $100 http://cgi.ebay.com/ebaymot...690QQptZMotorsQ5fCar Q5fTruckQ5fPartsQ5fAccessories

Head gasket http://cgi.ebay.com/ebaymot...74QQptZMotorsQ5fCarQ 5fTruckQ5fPartsQ5fAccessories
IP: Logged
gtxbullet
Member
Posts: 4180
From: Pewaukee, Wisconsin, USA
Registered: Apr 2008


Feedback score:    (88)
Leave feedback

Rate this member

Report this Post07-21-2009 12:42 PM Click Here to See the Profile for gtxbulletSend a Private Message to gtxbulletDirect Link to This Post
 
quote
Originally posted by fierosound:


Aluminum intake on eBay $100 [URL=http://cgi.ebay.com/ebaymotors/PONTIAC-SUPER-DUTY-ALUMINUM-INTAKE-4-CYLINDER-2-5-liter_W0QQcmdZViewItemQQ_trkparmsZ65Q3a12Q7c66Q3a2Q7c39Q3a1Q7c72Q3a1205Q7c293Q3a1Q7c294Q3a50QQ_trksidZp3286Q2ec0Q2em14QQhashZitem19b52d1ba2QQitemZ110413814690QQptZMotorsQ 5fCar]http://cgi.ebay.com/ebaymot...690QQptZMotorsQ5fCar[/URL] Q5fTruckQ5fPartsQ5fAccessories

Head gasket [URL=http://cgi.ebay.com/ebaymotors/Fel-Pro-Performance-1015-Pontiac-Super-Duty-4-cyl-gskt_W0QQcmdZViewItemQQ_trkparmsZ65Q3a12Q7c66Q3a2Q7c39Q3a1Q7c72Q3a1205Q7c293Q3a1Q7c294Q3a50QQ_trksidZp3286Q2ec0Q2em14QQhashZitem3ef4dbb5c6QQitemZ270396011974QQptZMotorsQ5 fCarQ]http://cgi.ebay.com/ebaymot...74QQptZMotorsQ5fCarQ[/URL] 5fTruckQ5fPartsQ5fAccessories


can I run that on a regular Duke, or do I need the superduty?
as for the headgasket that's even big bore than the Merc motor, and those have a 4" bore.
IP: Logged



All times are ET (US)

T H I S   I S   A N   A R C H I V E D   T O P I C
  

Contact Us | Back To Main Page

Advertizing on PFF | Fiero Parts Vendors
PFF Merchandise | Fiero Gallery
Real-Time Chat | Fiero Related Auctions on eBay



Copyright (c) 1999, C. Pennock