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Removing Control Arm Bolts! by Fosgatecavy98
Started on: 09-10-2008 11:56 PM
Replies: 21
Last post by: Fosgatecavy98 on 09-13-2008 02:02 PM
Fosgatecavy98
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Report this Post09-10-2008 11:56 PM Click Here to See the Profile for Fosgatecavy98Send a Private Message to Fosgatecavy98Direct Link to This Post
All of mine are rusted into the sleeves of the rubber, is there ANY better way besides cutting thru them with a saw-zaw, im going thru 20 dollar packs of blades really fast on em....
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Report this Post09-11-2008 12:37 AM Click Here to See the Profile for tjm4funSend a Private Message to tjm4funDirect Link to This Post
Either a thin cutoff wheel in an angle grinder, or get the right blades. Get the carbide grit covered blades, and a couple large cans of wd40 to spray on the blade while cutting. You should be able to cut both sides of 1 bolt with 1 blade and the start of another.
The hacksaw type blades are not meant to cut hardened metal and will blunt right off. the carbide grit blades will cut them, but you need to keep the speed down a little and use some lubrication so you dont clog the grit.
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dizmon_85GT
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Report this Post09-11-2008 08:24 AM Click Here to See the Profile for dizmon_85GTSend a Private Message to dizmon_85GTDirect Link to This Post
Blowtorch
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Report this Post09-11-2008 09:16 AM Click Here to See the Profile for DodgerunnerClick Here to visit Dodgerunner's HomePageSend a Private Message to DodgerunnerDirect Link to This Post
I'm doing a youtube video of removing my control arms right now. (Can't let Buddycraigg have all the fun)
http://www.youtube.com/watch?v=0hp_sG7cfKU
I alway use an air chisel. You take the nut loose and flip it over on the bolt so you protect the bolt . Take some WD or PB and the air chisel and rattle on the nut and the bolt will back right out.

It's works on cradle bushing as well at control arms.

If you have access to some air it's the best $20 you will spend. I just took out my control arms to replace the bushings. Took about 20 sec. for each bolt.

[This message has been edited by Dodgerunner (edited 09-12-2008).]

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CTFieroGT87
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Report this Post09-11-2008 10:40 AM Click Here to See the Profile for CTFieroGT87Send a Private Message to CTFieroGT87Direct Link to This Post
Thats a great idea Dodgerunner. I've had success with rusted sleeves with this method.

1. Burn bushing out.
2. Rotate bolt/sleeve around until you can see the seam of the sleeve.
3. Take a center punch and hammer it into the sleeve (on both ends of the sleeve by moving the control arm fore and aft)
4. Eventually you will open that seem up, possibly using a flat head screwdriver or prybar once you have it started.

Finally it will release the inner bolt.

------------------
Christian
87 Pontiac Fiero GT Burgandy/Silver 5.7L ZZ4 5spd, 88 suspension, C6 polished wheels, C5 Z06 brakes, Konis, poly'd, Spec Stg 3, LED taillights
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James Bond 007
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Report this Post09-11-2008 11:26 AM Click Here to See the Profile for James Bond 007Send a Private Message to James Bond 007Direct Link to This Post
Is the nut off?Try putting the nut back on and pound on it with a hammer (that is, if you got enought room).
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dizmon_85GT
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Report this Post09-11-2008 12:55 PM Click Here to See the Profile for dizmon_85GTSend a Private Message to dizmon_85GTDirect Link to This Post
I tried doing the nut on and hitting with hammer but theirs limited room to swing the hammer. Also tried wedging a pry bar under the bolt head. Let me tell you, I beat on that thing until I could not swing the hammer any more. I went down to my neighbors and we used his torch with me spraying water to stop any fires and cut the bolt head off.
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Fosgatecavy98
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Report this Post09-11-2008 02:11 PM Click Here to See the Profile for Fosgatecavy98Send a Private Message to Fosgatecavy98Direct Link to This Post
Well the building this car is in doesnt have access to the air tools. I really dont want to use the gas torch in such a confined area for the front suspension.

The carbine grit blades work for this? The package said they were for specialty (fiberglass, etc)...

I just bought 2 "Fire and Rescue" HD blades 14tpi with no luck over the standard blades.

Brand is Lenox for all the blades btw
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Fosgatecavy98
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Report this Post09-11-2008 04:59 PM Click Here to See the Profile for Fosgatecavy98Send a Private Message to Fosgatecavy98Direct Link to This Post

Fosgatecavy98

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Member since Jul 2005
I must have the hardest shells for the c-arms ever.

The grit blade, shows a metalic grim after cutting but almost no difference in the cut area.

Propane toch and chisel have also been tried (yeah i know propane cant get it really hot)


an impact can HARDLY move the bolt, but I can reff on it and move it a bit...

I really need this job done...
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Dodgerunner
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Report this Post09-11-2008 05:22 PM Click Here to See the Profile for DodgerunnerClick Here to visit Dodgerunner's HomePageSend a Private Message to DodgerunnerDirect Link to This Post
No portable air compressor is available.
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Fosgatecavy98
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Report this Post09-11-2008 05:24 PM Click Here to See the Profile for Fosgatecavy98Send a Private Message to Fosgatecavy98Direct Link to This Post
 
quote
Originally posted by Dodgerunner:

No portable air compressor is available.


Not at this time, ours is in a different building about 50 yards away, and on the second floor.

We have beat on the end of the bolt with a punch thats about 8 inches longand a BFH and cannot even get it to move...

Unbelievable...
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Report this Post09-11-2008 09:00 PM Click Here to See the Profile for dizmon_85GTSend a Private Message to dizmon_85GTDirect Link to This Post
I hit and pried and cussed for days and thats when the torch came out and it was done in 3 mins. I just kept a garden hose in my hand and as the other guy cut I would mist the fenderwell a little now and then. Good luck!!!

[This message has been edited by dizmon_85GT (edited 09-11-2008).]

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Fosgatecavy98
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Report this Post09-11-2008 09:11 PM Click Here to See the Profile for Fosgatecavy98Send a Private Message to Fosgatecavy98Direct Link to This Post
 
quote
Originally posted by dizmon_85GT:

I hit and pried and cussed for days and thats when the torch came out and it was done in 3 mins. I just keeped a garden hose in my hand and as the other guy cut I would mist the fenderwell a little now and then. Good luck!!!


Yup I ended up torching them what a job,

of course the gas was low and it was about a 40 minute job a arm, but its done and I AM NEVER DOING THEM AGAIN lol
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Report this Post09-11-2008 09:50 PM Click Here to See the Profile for fieroguruSend a Private Message to fieroguruDirect Link to This Post
 
quote
Originally posted by CTFieroGT87:

I've had success with rusted sleeves with this method.

1. Burn bushing out.
2. Rotate bolt/sleeve around until you can see the seam of the sleeve.
3. Take a center punch and hammer it into the sleeve (on both ends of the sleeve by moving the control arm fore and aft)
4. Eventually you will open that seem up, possibly using a flat head screwdriver or prybar once you have it started.

Finally it will release the inner bolt.



x2

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Fierology
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Report this Post09-11-2008 10:26 PM Click Here to See the Profile for FierologySend a Private Message to FierologyDirect Link to This Post
Next best thing?

I've heard of and used electric impact wrenches. Anything out there on electric "air hammers/chisels" sorry for the oxymoron. hahah don't know what else to call it. I already have a pneumatic system, but for those who don't such a tool may be really useful for projects like this one.

-Michael

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"A guy know's he's in love when he loses interest in his car for a few days." -Tim Allen

He who dies with the most toys... still dies.


Check out my restoration!

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Report this Post09-11-2008 10:31 PM Click Here to See the Profile for Indiana_resto_guySend a Private Message to Indiana_resto_guyDirect Link to This Post
 
quote
Originally posted by CTFieroGT87:

Thats a great idea Dodgerunner. I've had success with rusted sleeves with this method.

1. Burn bushing out.
2. Rotate bolt/sleeve around until you can see the seam of the sleeve.
3. Take a center punch and hammer it into the sleeve (on both ends of the sleeve by moving the control arm fore and aft)
4. Eventually you will open that seem up, possibly using a flat head screwdriver or prybar once you have it started.

Finally it will release the inner bolt.



This is how I handle them, works well.
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tjm4fun
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Report this Post09-12-2008 10:19 AM Click Here to See the Profile for tjm4funSend a Private Message to tjm4funDirect Link to This Post
 
quote
Originally posted by Fosgatecavy98:
The carbine grit blades work for this? The package said they were for specialty (fiberglass, etc)...


While I prefer lennox blades for most work, the blades I used were:
Milwaukee 6" tungston carbide course. pn 48-00-1420
recommended for cutting cast iron, stainless steel, fiberglass, ceramic tile, stone, etc.

I should have been more specific, didn;t realize I still had the blades in the sawzall box. they will cut the bolts. maybe not the sleeves tho. I spread the mounting area so I could acess the bolts to cut them.

As to the air chisel method mentione, be very careful!!!!!!!! I;ve had more sleeves blow right thru the mounts on the frame than had the bolts driven out of them. if this happens, you have to weld in new mounts to the frame, not a job for most people.


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Fosgatecavy98
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Report this Post09-12-2008 11:24 AM Click Here to See the Profile for Fosgatecavy98Send a Private Message to Fosgatecavy98Direct Link to This Post
Well I will be honest

Those bolts were never going to separate from the sleeves, not a chance in hell.

I ended up damaging one sleeve a little bit but was able to repair. Ill get some pics up now Im not upset
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Eclipse
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Report this Post09-12-2008 12:57 PM Click Here to See the Profile for EclipseSend a Private Message to EclipseDirect Link to This Post
Been there. PBJ came by and gave me a hand with this. He had to get in there with a punch and split the sleaves to get the bolts out. I had to puch in new bushings, and made sure I coated the bolts with antiseaze this time.

They are not easy to get at and I shudder at having to do them again.

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Jay Brintnell
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Yellow 85 Notchback(A.K.A. GodFearN)

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Report this Post09-12-2008 10:30 PM Click Here to See the Profile for DodgerunnerClick Here to visit Dodgerunner's HomePageSend a Private Message to DodgerunnerDirect Link to This Post
Tossed together my first YouTube Video. Guess I'm no longer a Wergin!

How an Air chisel makes removing bushing bolts easier.

http://www.youtube.com/watch?v=0hp_sG7cfKU
Part2 Bushing Replace.
http://www.youtube.com/watch?v=RohLqpUkANw

[This message has been edited by Dodgerunner (edited 09-12-2008).]

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mattwa
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Report this Post09-13-2008 01:00 AM Click Here to See the Profile for mattwaSend a Private Message to mattwaDirect Link to This Post
What about the rear cradle control arm bolts? I can't seem to get those off...
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Fosgatecavy98
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Report this Post09-13-2008 02:02 PM Click Here to See the Profile for Fosgatecavy98Send a Private Message to Fosgatecavy98Direct Link to This Post
 
quote
Originally posted by mattwa:

What about the rear cradle control arm bolts? I can't seem to get those off...


I had issues with those as well, not as much as the front which is why i made this thread. But I was able to saw the rear bolts off with the saw-zaw and some 14tpi blades, just not cheap blades.
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