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Clutch disk alignment trick by rabithd
Started on: 06-07-2008 04:01 PM
Replies: 7
Last post by: Fierobsessed on 06-08-2008 03:20 AM
rabithd
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Report this Post06-07-2008 04:01 PM Click Here to See the Profile for rabithdSend a Private Message to rabithdDirect Link to This Post
Does anyone have a trick to easily align the clutch disk and the input shaft teeth. I am doing the swap solo and could use a little help!
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Gwain
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Report this Post06-07-2008 04:05 PM Click Here to See the Profile for GwainClick Here to visit Gwain's HomePageSend a Private Message to GwainDirect Link to This Post
I usually pick out a deep socket that just slip fits into the clutchplate splines. This usually will slide all the way through into the flywheel, and hold everything in allignment until the pressure plate is torqued down. Then just slip the socket out and you're ready to go.

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avengador1
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Report this Post06-07-2008 04:06 PM Click Here to See the Profile for avengador1Send a Private Message to avengador1Direct Link to This Post
Didn't yours come with the alignment tool? I used a wooden broomstick handle once to get a clutch disc to align. It was the right size diameter for what I needed. All you need is something of the right diameter to line things up.

[This message has been edited by avengador1 (edited 06-07-2008).]

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rabithd
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Report this Post06-07-2008 04:07 PM Click Here to See the Profile for rabithdSend a Private Message to rabithdDirect Link to This Post
I am not trying to allign the clutch disk in the pressure plate. That was done with an allignment tool. I am trying to allign the teeth on the input shaft with the teeth on the disk.
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darkhorizon
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Report this Post06-07-2008 04:48 PM Click Here to See the Profile for darkhorizonSend a Private Message to darkhorizonDirect Link to This Post
I usually call out my little sister to start rocking the crank back and forth... I can get a trans in (with the motor still in the car) in on the first or second lift up.
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afRaceR
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Report this Post06-07-2008 05:25 PM Click Here to See the Profile for afRaceRSend a Private Message to afRaceRDirect Link to This Post
Putting long bolts in the block where the bellhousing bolts helps with alignment. Cut the heads off and screw them into the block and make sure you get them long enough to align the transmission before the input shaft touches the clutch disk. Then all you will really have to do is get the splines lined up on the input shaft and the disk, and it should pretty much slide in like butter. Helps to get the angle of the dangle just right on the input shaft.
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josef644
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Report this Post06-07-2008 09:59 PM Click Here to See the Profile for josef644Send a Private Message to josef644Direct Link to This Post
 
quote
Originally posted by afRaceR:

Putting long bolts in the block where the bellhousing bolts helps with alignment. Cut the heads off and screw them into the block and make sure you get them long enough to align the transmission before the input shaft touches the clutch disk. Then all you will really have to do is get the splines lined up on the input shaft and the disk, and it should pretty much slide in like butter. Helps to get the angle of the dangle just right on the input shaft.



I used this same method. I had a friend rock the crank shaft back and forth with a braker bar.
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Fierobsessed
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Report this Post06-08-2008 03:20 AM Click Here to See the Profile for FierobsessedSend a Private Message to FierobsessedDirect Link to This Post
I usually put the transmission in fifth, then twist both the axle cups by hand one direction, this spins the input shaft allowing the clutch to line up with the splines and the engine slides right in. If you don't have axle cups in the transmission I would hand ratchet the shifter lever through the gears, the input shaft will nudge a little, hopefully catching the spline in the process.
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