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Let's refurbish a power mirror switch by 30+mpg
Started on: 09-19-2005 09:28 PM
Replies: 9
Last post by: smartaxel on 09-20-2005 11:12 AM
30+mpg
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Report this Post09-19-2005 09:28 PM Click Here to See the Profile for 30+mpgSend a Private Message to 30+mpgDirect Link to This Post
or spend $45 for a new one.

First remove the switch and carefully remove the ring from the switch center post, There's a spring under the ring so don't let if fly away when you take the ring off.

Snap the back off and using a thin blade, pry the contact arms from their mounting posts.

Corrosion, the enemy!

Scrape as much off as possible. Then using solder paste & solder coat all the formerly corroded areas with a thin coat of solder. Front & back sides of the arms and contact pads.
Then solder the arms to their original posts. Don't forget the insulating spacer between the two sets of arms.

Snap the back back on.
Place the spring over the switch button post and push the ring back on. A touch of the solding iron to the end of the post may be required to keep the ring in place, Hold the ring down with a thin screwdriver if you need to melt the plastic. Hold it with the screwdriver until the plastic cools & hardens.

Reinstall switch. Mine operates like new.

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FieroRumor
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Report this Post09-19-2005 11:16 PM Click Here to See the Profile for FieroRumorClick Here to visit FieroRumor's HomePageSend a Private Message to FieroRumorDirect Link to This Post
Cool idea to recoat them with solder!

Pics are a bit blurry, but I took off my glasses, and then they looked just fine!

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buddycraigg
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Report this Post09-19-2005 11:39 PM Click Here to See the Profile for buddycraiggSend a Private Message to buddycraiggDirect Link to This Post
 
quote
Originally posted by FieroRumor:
Cool idea to recoat them with solder!

i'm against the idea.

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FieroRumor
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Report this Post09-19-2005 11:43 PM Click Here to See the Profile for FieroRumorClick Here to visit FieroRumor's HomePageSend a Private Message to FieroRumorDirect Link to This Post
They don't get hot enough to melt the solder off, right?

What would you suggest? clean off the junk, then add switch lube to it?

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edhering
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Report this Post09-20-2005 12:21 AM Click Here to See the Profile for edheringClick Here to visit edhering's HomePageSend a Private Message to edheringDirect Link to This Post
When I redid mine, there was no corrosion, so I just cleaned off the old grease with isopropyl alcohol, and re-lubed with vaseline.

Haven't gotten the car back together yet to try it, tho.

Ed

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smartaxel
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Report this Post09-20-2005 08:13 AM Click Here to See the Profile for smartaxelClick Here to visit smartaxel's HomePageSend a Private Message to smartaxelDirect Link to This Post
When I did mine, I used a small nail file (emery board) to clean the contacts (if corroded). Otherwise, used Q-tips and rubbing alcohol, then used a contact lube. It's held up great for 2 1/2 years so far.

I mention this for those that can't/don't solder.

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Kohburn
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Report this Post09-20-2005 08:51 AM Click Here to See the Profile for KohburnSend a Private Message to KohburnDirect Link to This Post
you can also use the conductive silver epoxy (used for heat free soldering)
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Lambo nut
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Report this Post09-20-2005 10:45 AM Click Here to See the Profile for Lambo nutSend a Private Message to Lambo nutDirect Link to This Post
 
quote
Originally posted by FieroRumor:

They don't get hot enough to melt the solder off, right?

What would you suggest? clean off the junk, then add switch lube to it?

Won't melt the solder, but the solder will turn black and corrode very quickly without some kind of protectant on it, thus loosing it's contact, especially in an automotive environment.

Kevin

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Jake_Dragon
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Report this Post09-20-2005 10:53 AM Click Here to See the Profile for Jake_DragonSend a Private Message to Jake_DragonDirect Link to This Post
Has anyone added relays to the doors so these switches are not taking the full load from the motor?
Seems like that would make them last a lot longer.
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smartaxel
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Report this Post09-20-2005 11:12 AM Click Here to See the Profile for smartaxelClick Here to visit smartaxel's HomePageSend a Private Message to smartaxelDirect Link to This Post
All the ones I have taken apart were just crusty inside with gunk.. like ashes, dirt etc. i think they'd do pretty well as long as the car-owner keeps the car clean.

(responding to the relay question)

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