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Muncie Racing transmissions! by collinwestphal
Started on: 10-21-2004 03:03 PM
Replies: 19
Last post by: donk316 on 11-02-2004 03:33 PM
collinwestphal
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Report this Post10-21-2004 03:03 PM Click Here to See the Profile for collinwestphalSend a Private Message to collinwestphalDirect Link to This Post
I emailed PBS Engineering about webster gears made for the fiero 4 speed manual transmissions. Here is the reply.

...........................................................................

Collin Westphal

PBS Eng. forwarded your request to us.

We have made a conversion for the 4 speed Fiero transaxles using straight cut spur gears with "Dog Clutch" engagement. These conversions are intended for Racing. Our design would not allow a 1st gear ratio much lower than 2.69 : 1. The other ratios are within the range we can produce. We no longer inventory these conversion kits, but will be happy to quote on a special order basis.

Thanks for your interest.
Mike Ruckman
Webster Gears Inc.
Ph: 415-388-1494
e-mail: webgears@aol.com

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ducattiman
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Report this Post10-21-2004 03:21 PM Click Here to See the Profile for ducattimanSend a Private Message to ducattimanDirect Link to This Post
so what is it goning to cost?,,,,,,,,i am game
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cooguyfish
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Report this Post10-21-2004 03:43 PM Click Here to See the Profile for cooguyfishSend a Private Message to cooguyfishDirect Link to This Post
Yep need more info on this too.

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Kohburn
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Report this Post10-21-2004 03:45 PM Click Here to See the Profile for KohburnSend a Private Message to KohburnDirect Link to This Post
econo gearing perhaps? if we can get a group to agree on gear ratios and get a price quote for a group buy?

still i'd expect em to run around 3K for the gears

[This message has been edited by Kohburn (edited 10-21-2004).]

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Howard_Sacks
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Report this Post10-21-2004 04:49 PM Click Here to See the Profile for Howard_SacksClick Here to visit Howard_Sacks's HomePageSend a Private Message to Howard_SacksDirect Link to This Post
I doubt any of you guys (except for maybe the ducatti guy) really wants a dogbox.
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The Aura
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Report this Post10-21-2004 04:54 PM Click Here to See the Profile for The AuraSend a Private Message to The AuraDirect Link to This Post
Pardon my stupidity... but what is "dog clutch"?
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nightonfire
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Report this Post10-21-2004 04:57 PM Click Here to See the Profile for nightonfireSend a Private Message to nightonfireDirect Link to This Post
is this possible for 5 speed trannys also? second the dog clutch question
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Kohburn
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Report this Post10-21-2004 05:20 PM Click Here to See the Profile for KohburnSend a Private Message to KohburnDirect Link to This Post
http://www.funkopolis.com:8080/~stuart/cobra/dog.html

the dog isn't the negative part really so much as the straight cut spur gears - this means a gear whine at all speeds just like you hear when you watch rally races on tv -- benefit is no thrust loating on the gears so the bearings last a lot longer.

[This message has been edited by Kohburn (edited 10-21-2004).]

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Howard_Sacks
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Report this Post10-21-2004 05:21 PM Click Here to See the Profile for Howard_SacksClick Here to visit Howard_Sacks's HomePageSend a Private Message to Howard_SacksDirect Link to This Post
if you don't match in a dogbox, pretty soon you won't have gears.

 
quote
Originally posted by Kohburn:

in simplified form as i understand it dogbox gears have large gear lash so you can slap it into gear without a clutch (still should match engine speeds a bit)

the dog isn't the negative part really so much as the straight cut spur gears - this means a gear whine at all speeds just like you hear when you watch rally races on tv -- benefit is no thrust loating on the gears so the bearings last a lot longer.

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Kohburn
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Report this Post10-21-2004 05:28 PM Click Here to See the Profile for KohburnSend a Private Message to KohburnDirect Link to This Post
"Dog engagements specifically designed using a "deep 5 dog" for fast and smooth shifting. While shifting a dog box still takes some technique, shifting is solid, and engaging the next gear is extremely easy without having to perfectly rpm match. *While full throttle shifting is this transmissions forte, double clutching during everyday use will result in quiet shifts that do not require rpm matching and will increase dog ring life. This is easy and becomes second nature in no time. "
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collinwestphal
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Report this Post10-21-2004 05:43 PM Click Here to See the Profile for collinwestphalSend a Private Message to collinwestphalDirect Link to This Post
I replied with a few questions about the details, and gave him a link to this thread.
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Will
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Report this Post10-21-2004 09:47 PM Click Here to See the Profile for WillSend a Private Message to WillDirect Link to This Post
I'd love taller gears in the Getrag...

I wonder how much it would cost to do a dog engagement 1-2 set... or maybe a gearset with a significantly taller dog engagement 1st and synchromesh 2nd.

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TimGully
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Report this Post10-22-2004 08:46 AM Click Here to See the Profile for TimGullySend a Private Message to TimGullyDirect Link to This Post
So this would mean a completely new input shaft because gears 1 & 2 are machined into the shaft itself.

I like the idea of straight cut gears for the first 3 if they can hold up to some torque, but it'd be nice to have a quiet highway gear. For those who wonder what a straight cut gear sounds like, drive your car in reverse and listen.

Personally, I've given up on the idea of a stronger muncie. Everything in it is designed for a low horsepower engine, from case to gear width to differential size.

It would be nice to see somebody actually go through with this, but I can't see spending thousands on custom gearing and still having a weak-ish trans.

-Tim

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12.90 @ 108.9mph

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Will
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Report this Post10-22-2004 09:20 AM Click Here to See the Profile for WillSend a Private Message to WillDirect Link to This Post
 
quote
Originally posted by TimGully:
For those who wonder what a straight cut gear sounds like, drive your car in reverse and listen.

Hehe... doesn't help those of us with Getrags as we have a helically cut reverse.

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collinwestphal
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Report this Post10-26-2004 08:00 PM Click Here to See the Profile for collinwestphalSend a Private Message to collinwestphalDirect Link to This Post
and finally the reply:

To my knowledge any 4 speed transaxle can be used with our conversion kit. This "Kit" was developed in conjunction with Pontiac in 1984 for use in the Fiero's that were raced in the S. C. C. A. Trans AM series. There are no modifications necessary to the case. Pontiac offered a Transmission Case & Assy. Kit, P.N. 10042330 that was used with our conversion to build a transaxle.

To produce these Kits today would cost in the range of $3700 to $4200 each, depending on the quantity ordered.

Regards,
Mike Ruckman

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TimGully
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Report this Post10-27-2004 11:46 AM Click Here to See the Profile for TimGullySend a Private Message to TimGullyDirect Link to This Post
Thanks for checking on this. I think alot of people were curious, now we know ~gulp~ $4000 for new gears.

If they could hold 400ft/lbs & last 100k miles, It would be worth it.

Anyway, a + for checking.


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Kohburn
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Report this Post10-27-2004 01:59 PM Click Here to See the Profile for KohburnSend a Private Message to KohburnDirect Link to This Post
slightly cheaper than WCF's nsx trans - but its also full race gearing

might be an option for Tina

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Kohburn
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Report this Post11-02-2004 02:16 PM Click Here to See the Profile for KohburnSend a Private Message to KohburnDirect Link to This Post
did they say what power level their gears were rated for ? i'd like to know what they guarantee
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collinwestphal
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Report this Post11-02-2004 02:19 PM Click Here to See the Profile for collinwestphalSend a Private Message to collinwestphalDirect Link to This Post
what you see is all I know.

They did have these running on 350 hp Superduty engines. That should be some testament to their strength?

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donk316
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Report this Post11-02-2004 03:33 PM Click Here to See the Profile for donk316Send a Private Message to donk316Direct Link to This Post
 
quote
Originally posted by TimGully:
Personally, I've given up on the idea of a stronger muncie. Everything in it is designed for a low horsepower engine, from case to gear width to differential size.

It would be nice to see somebody actually go through with this, but I can't see spending thousands on custom gearing and still having a weak-ish trans.

-Tim

You must be talking about something else. the fiero muncie transaxle is...dare i say...as strong if not stronger than the 'beloved' getrag tranny.

My poor little 4.10 muncie took 130,000 kms of hard shifts, REAL launches and fat tires before it finally locked up in 4th. Which I gladly swapped it out for another one without even a flinch...My motor may be only a 230hp V6 but it revs to 6500 and takes the tranny with it.

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[This message has been edited by donk316 (edited 11-02-2004).]

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