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DYI Coilover "Top Hats" Lots of pics & a few questions w/in: by mcaanda
Started on: 07-08-2004 12:52 AM
Replies: 8
Last post by: Will on 07-09-2004 11:15 PM
mcaanda
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Report this Post07-08-2004 12:52 AM Click Here to See the Profile for mcaandaSend a Private Message to mcaandaDirect Link to This Post
I'm looking to get these coilovers into the car, and I see that there is very little info on the top hats that people are doing w/ the struts, so I thought that Id look at it for a bit, and see what might come of it.

Here is what I have found.

I was wondering if I was going to be able to use the stock hardware for this install, and here is what I think. If I was able to cut the top of the coil spring kit hat that I received from Coleman, that this would be able to center the strut in the position that the stock strut was in.
Strut rod centered in the:

As it sits now, you can see that the top of the "hat" is going to be forced upon the portion of the stock piece.
Is this not a "not so hot" idea, as all the weight and stress is being placed upon such a small area that is going to be prone to breakage?

If you don’t modify the hat to sit around the stock part that has the bolts to which you hold the top of the strut, this is what you have to work w:

It seems that this is not a good way to allow the spring to be held into place, as there is a lot of possible movement due to the fact that there is no way to actually center the coil spring to the rod.

It seems that the same is true if you were to skip the small piece that is pulled off the stock suspension:

So, long short of it…would it be best to mod. the portion of the hat to have the stock part w/ the bolts on it to go over the extension, or just allow it to rest on the very top of the hat?

Thanx,
--Allen

[This message has been edited by mcaanda (edited 07-08-2004).]

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fierohoho
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Report this Post07-08-2004 04:42 AM Click Here to See the Profile for fierohohoSend a Private Message to fierohohoDirect Link to This Post
https://www.fiero.nl/forum/Forum2/HTML/046456.html

Check out the above link on making coilovers using factory struts I did awhile ago.

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mcaanda
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Report this Post07-08-2004 09:06 AM Click Here to See the Profile for mcaandaSend a Private Message to mcaandaDirect Link to This Post
Thanx F-hoho, I was wondering about the movement of the spring, being that there is no "centering" device there.

Great writeup BTW, I went into AZ to look for the bushings, but right there on the comp, it said that they were "RECALLED BY MFG."

I looked, but all the others were too large of an I.D.

+ for ya BTW on a great writeup, I totally brain froze about it b4.

--Allen

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ryan.hess
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Report this Post07-08-2004 12:59 PM Click Here to See the Profile for ryan.hessSend a Private Message to ryan.hessDirect Link to This Post
Hmm... I was wondering about this too. Right now I have the hats supplied by coleman on there. If this is going to be a problem, I'd like to get it corrected But at the same time, I think it looks fairly sturdy, so I don't know...
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David Bartlett
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Report this Post07-08-2004 08:13 PM Click Here to See the Profile for David BartlettSend a Private Message to David BartlettDirect Link to This Post
I'm using the hats provided by Coleman and it seems to be working fine. Do you guys have to place the collar resting on the bottom of the strut to get about three fingers worth of space between the wheels and the body? (350 Springs)
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Doug Chase
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Report this Post07-08-2004 08:31 PM Click Here to See the Profile for Doug ChaseSend a Private Message to Doug ChaseDirect Link to This Post
 
quote
Originally posted by mcaanda:

As it sits now, you can see that the top of the "hat" is going to be forced upon the portion of the stock piece.
Is this not a "not so hot" idea, as all the weight and stress is being placed upon such a small area that is going to be prone to breakage?

This is what I did on my rally car. My hat (from Ground Control) was flat on top instead of cone shaped, but I've put it through more abuse than any street car will ever see and nothing has deformed.

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Doug Chase
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ryan.hess
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Report this Post07-08-2004 09:11 PM Click Here to See the Profile for ryan.hessSend a Private Message to ryan.hessDirect Link to This Post
Thanks for the reassurances guys, you both got a +
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twodogjohnny
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Report this Post07-09-2004 10:41 AM Click Here to See the Profile for twodogjohnnyClick Here to visit twodogjohnny's HomePageSend a Private Message to twodogjohnnyDirect Link to This Post
how about cutting the point off of the hat, so that the thing on the fiero plate fits through the hole you now have on the hat?
It might make it weaker though. I think I might try that.
Thanks for all the pics and great info.
-john
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Will
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Report this Post07-09-2004 11:15 PM Click Here to See the Profile for WillSend a Private Message to WillDirect Link to This Post
 
quote
Originally posted by mcaanda:
If you don’t modify the hat to sit around the stock part that has the bolts to which you hold the top of the strut, this is what you have to work w:

It seems that this is not a good way to allow the spring to be held into place, as there is a lot of possible movement due to the fact that there is no way to actually center the coil spring to the rod.

It seems that the same is true if you were to skip the small piece that is pulled off the stock suspension:


I did it as pictured in the lower picture and have had zero problems with it. The piece pictured in the upper picture should actually go on top of the piece pictured in the lower picture.

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'87 Fiero GT: Low, Sleek, Fast, and Loud
'90 Pontiac 6000 SE AWD: None of the Above

Luck, Fate and Destiny are words used by those who lack the courage to define their own future

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