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NOW WHAT! Engine sputtering replaced TPS and whole ignition. by connecticutFIERO
Started on: 08-21-2002 10:08 PM
Replies: 19
Last post by: connecticutFIERO on 08-22-2002 10:49 PM
connecticutFIERO
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Report this Post08-21-2002 10:08 PM Click Here to See the Profile for connecticutFIEROSend a Private Message to connecticutFIERODirect Link to This Post
I have replaced the O2 sensor, the TPS, plugs, wires, dist. cap, pick up, rotor, coil, ignition module,EGR, and the engine has just had everything checked or replaced by both me and my father for 4 months now. I am running out of things to replace? No more trouble codes are popping up either.

The engine is sputtering in neutral at around 800 rpms, then it drops and goes up to 1000 rpms and hesitates when acceleratingwhich is boggish. WHat would cause this? Also this could be from moisture but when I first started it it spit out a couple this black watery drops in a sppray onto the pavement.

On a related note there is a heavy ticking that sounds like REALLY loud lifters or something, this noise isn't as apparent as the rat tat tattle tattle poof that I get when acclerating. What is going on guys? Any ideas please HELP!

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neverending project car!!!

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85frankenstein
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Report this Post08-21-2002 10:11 PM Click Here to See the Profile for 85frankensteinClick Here to visit 85frankenstein's HomePageSend a Private Message to 85frankensteinDirect Link to This Post
Sounds to me like the EGR valve or EGR tube or both. That will cause the idle to waiver and the ticking noise.

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connecticutFIERO
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Report this Post08-21-2002 10:14 PM Click Here to See the Profile for connecticutFIEROSend a Private Message to connecticutFIERODirect Link to This Post
But they are both good!!! The EGR is brand new and the shaft looks fine. No leaks coming from that area so far as I can tell. Did I miss a sensor or something? could it be something more major?
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85frankenstein
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Report this Post08-21-2002 10:21 PM Click Here to See the Profile for 85frankensteinClick Here to visit 85frankenstein's HomePageSend a Private Message to 85frankensteinDirect Link to This Post
The tube could have a hairline crack in it or be blowing by the gaskets. This is VERY common on the V-6's. Even the smallest crack in this tube will sound loud as it's under a lot of pressure from the exhaust. This is also why this tube goes for around $75.

The loud ticking could also be coming from the rear exhaust manifold but this wouldn't be causing the fluctuations in the idle speed.

I'm sorry I responded with the EGR first as I didn't read your whole post. I saw ticking and waivering idle and the first thing that came to mind was EGR circuit.

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Freshj
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Report this Post08-21-2002 10:30 PM Click Here to See the Profile for FreshjSend a Private Message to FreshjDirect Link to This Post
My friends Jimmy had the same problem, including the black stuff spewing out the tail pipe and the ticking noises. It turns out one of his valves had a hole in it, and that cyl wasn't burning the fuel, so it ended up taking all the carbon with it, out the tailpipe, and leaving nice black patches on the concrete. I'd run a compression test if I were you.
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connecticutFIERO
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Report this Post08-21-2002 11:29 PM Click Here to See the Profile for connecticutFIEROSend a Private Message to connecticutFIERODirect Link to This Post
FreshJ you are scaring me with talk of valves... Nonetheless if it is I have quite a problem. I just put this engine in and I am certainly not about to do it all over again. I suppose it could be the EGR tube, but it looked ok upon inspection of it when putting the EGR and gasets on...
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85frankenstein
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Report this Post08-21-2002 11:36 PM Click Here to See the Profile for 85frankensteinClick Here to visit 85frankenstein's HomePageSend a Private Message to 85frankensteinDirect Link to This Post
Connecticut,

Take a look at the EGR tube first. Take it off the vehicle and look at it real close, especially around the flanges. Try to put it under a bit of pressure too. If it leaks at all, there's your culprit. These are notorious for cracking because of the difference in temperatures between the hot exhaust gasses and the much cooler ambient temperatures, especially in northern winters.

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connecticutFIERO
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Report this Post08-21-2002 11:40 PM Click Here to See the Profile for connecticutFIEROSend a Private Message to connecticutFIERODirect Link to This Post
Could i test it with it on the car? Plug the vacuum line maybe?
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85frankenstein
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Report this Post08-21-2002 11:47 PM Click Here to See the Profile for 85frankensteinClick Here to visit 85frankenstein's HomePageSend a Private Message to 85frankensteinDirect Link to This Post
The only way to get a good visual is to take it off the vehicle. The smallest crack can produce the biggest headaches.
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West Coast Fiero
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Report this Post08-22-2002 05:14 AM Click Here to See the Profile for West Coast FieroClick Here to visit West Coast Fiero's HomePageSend a Private Message to West Coast FieroDirect Link to This Post
what is the reading from the TPS sensor, should be 0.55mv w/ .10mv tolerance in each direction,

Prope curcuit 452 (black) and 417 (blue) w/ a DVM and get your reading - also look for spikes in the reading when pivoting the TPS to each stop

for more info in this read this......Idle Mystery

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( the above was the thoughts, views, and opinions of a disgruntled Fiero mechanic, and do not express or
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Eric Nelson
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310-305-4111

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West Coast Fiero
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Report this Post08-22-2002 05:15 AM Click Here to See the Profile for West Coast FieroClick Here to visit West Coast Fiero's HomePageSend a Private Message to West Coast FieroDirect Link to This Post

West Coast Fiero

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Member since Jun 2001
Also - is the car timed?

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( the above was the thoughts, views, and opinions of a disgruntled Fiero mechanic, and do not express or
imply those of West Coast Fiero, Fieros West, or any other organization - just that of this poor
bastard )
:)

Eric Nelson
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West Coast Fiero
310-305-4111

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Report this Post08-22-2002 07:39 AM Click Here to See the Profile for Jake_DragonSend a Private Message to Jake_DragonDirect Link to This Post
Is your cat ok? Do your exhaust manifolds glow? The cat on my coupe plugged up and the thing wouldn’t run at all, cut the thing off and it ran fine.
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Report this Post08-22-2002 09:30 AM Click Here to See the Profile for West Coast FieroClick Here to visit West Coast Fiero's HomePageSend a Private Message to West Coast FieroDirect Link to This Post
first things first....... (read my above posts)
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connecticutFIERO
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Report this Post08-22-2002 11:52 AM Click Here to See the Profile for connecticutFIEROSend a Private Message to connecticutFIERODirect Link to This Post
No the engine isn't timed exactly right at the present time. I had to remove the distributor to put on the new pick up coil and I put back where the marks I made were but Its not perfect. So far as I have heard the timing will not give a pulseing idle. Just a high or low idle coupled with hard start. As far as the TPS goes. I just replaced it why would I need to check it? Please inform me. Also so the dieseling rattle is getting louder by the day and Im really pissed.
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Report this Post08-22-2002 12:14 PM Click Here to See the Profile for Gold-86SESend a Private Message to Gold-86SEDirect Link to This Post

You could have an engine running severly out of time and performance will suck.

Anytime you remove the distributor you need to set that timing. So, set that timing, then if there are more problems let us know.

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Report this Post08-22-2002 12:20 PM Click Here to See the Profile for PyrthianSend a Private Message to PyrthianDirect Link to This Post
I would have to say start checking compression & vacuum. with the noisey lifter sound you mentioned, you could have something going really bad on the valvetrain.
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connecticutFIERO
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Report this Post08-22-2002 12:37 PM Click Here to See the Profile for connecticutFIEROSend a Private Message to connecticutFIERODirect Link to This Post
Ill check the compression tonight but I think I'm finally gonna give in and go to a shop. I am out of patience and Im wasting time.
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connecticutFIERO
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Report this Post08-22-2002 12:43 PM Click Here to See the Profile for connecticutFIEROSend a Private Message to connecticutFIERODirect Link to This Post

connecticutFIERO

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Oh and listen to this. I was looking at my belts today while running and noticed the harmonic balancer was a little wobbly until I revved the engine. Then at idle its wobbly again. Not too much but certainly noticeable. The crank shaft had too much play in it when we were putting it all together but Bob from Kick Hill told me that it was normal to have some play in the crank shaft. COuld this be a problem later?
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Report this Post08-22-2002 07:58 PM Click Here to See the Profile for JncomuttSend a Private Message to JncomuttDirect Link to This Post
Oh boy, not more problems. I've been really busy lately with some problems we're havin around the house and such, but if you need a hand sometime let me know. Like I said before, I don't know the exact cause of the noise but could always lend a hand.

I just went down to Kick Hill today and paid for a complete 4 to 6cyl conversion myself. I have to pick up the parts next week, but looks I'll be heading down your path. I might contact ya if I run into a prob. somewhere, as u just did this conversion.

In any case, good luck finding the problem, and I second the notion to check that tube. (mine cracked and was noticeable, even tho it sounded a bit dif. than yours.)

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connecticutFIERO
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Report this Post08-22-2002 10:49 PM Click Here to See the Profile for connecticutFIEROSend a Private Message to connecticutFIERODirect Link to This Post
Thanks Jnco, Id be happy to help you with your project. But I am wondering what happened to the GT? Why do you need a 4 to 6 engine kit?

As far as my engine goes I haven't had time to do a compression test or to take off the EGR tube. Although I did check the tube for a leak on my dinner break from work by spraying TB cleaner around where it could have leaks and found nothing. Ill take it off and visually inspect tomorrow. I also put a tube in my ear to see if I could use it like a stethescope to hear the leak but found nothing. The rattle is even louder today but I can't seem to pinpoint it no matter what I do. I looked in the Haynes trouble shooting and it just happened to mention HEAD GASKET as a culprit, but I am optimistic that its EGR or Exhaust Manifolds.

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