oversize tapping holes (Page 1/1)
gregr75 MAR 01, 10:08 AM
work related question I am designing an oversize stud repair. Due to the boss thickness there really is only room to go one size over. there will not be full cleanup of the old internal thread when going to the next size. just curious how often do people do this, that is, leave some non cleanup of the old thread in the holes?
Zeb MAR 01, 03:02 PM
So, you're enlarging a tapped hole from, for instance, 3/8-16 to 7/16? If the pitch diameter of the new bigger threads is the same or larger than the major diameter of the old threads, you should be good. This should give you ~50% thread depth, which will not sacrifice too much strength. Go deeper to compensate if you can.

Typical tap drills give about 60% to 75% thread depth. If you wind up with a tap drill larger than 50% thread depth, you're on your own.
cliffw MAR 02, 01:43 PM
You might want to consider a Heli-Coil.

https://www.olander.com/blo...oes-a-heli-coil-work

https://www.mcmaster.com/products/helicoils/

McMaster-Carr ? Quality anything.
gregr75 MAR 03, 11:31 AM
its .500-13 to .5625-12.

so the PD of the new thread is greater than the major of the old thread, so good point Ill have decent strength with the new thread.