Chrysler 3.5 HO V6 swap (Page 31/33)
seajai JUL 20, 11:51 PM

quote
Originally posted by GTGeff:


Looks even better in person.

Ok... I will go $351 plus the materials for my Formula job. I will remove body parts and help tape.

Jeff



Deal.
seajai MAR 21, 12:04 AM
Spring 2016 update.

Hard to believe its been 3 years since I completed this swap and I've 3 years of almost trouble free motoring. But a few oil leaks have crept in and the time has come to repair them as well as a few other things. Last fall I purchased a Snap-On mid rise scissor lift in anticipation of this project. Removing the drivetrain from a Fiero with the aid of a lift is almost effortless, I wish I would have had one when I did the swap. I built a cart to hold the complete drivetrain and lifted the car off of it, easy-peasy.





Unfortunately I had a mishap with the lift last fall. The scissor lift has a stationary leg and a leg with rollers that moves toward the center as the lift raises. With the engine in the rear, I should have put the car on the lift with the stationary leg at the rear but I didn't. As I raised the car, the roller leg moved in changing the center of gravity and when the lift reached full height the car and lift tipped over backwards. This caused the nose of the car to crash into the ceiling of my garage, damaging the car and filling the air with sheetrock dust. As the car tipped, it spit the lift out the front and into my garage wall. Luckily I wasn't standing there or it probably would have been bad. The only damage was to the hood and bumper (and my nerves).





This mishap has lead to 2 more projects, sheetmetal and fiberglass repair, and re plasti-dipping my car due to the damage. Think I'm going to use the opportunity to change the color of my car......just not sure to which one. Leaning toward this color:

[This message has been edited by seajai (edited 05-25-2020).]

GreyElf JUL 15, 12:53 PM
One of my favorites! Any updates?
seajai JUL 17, 11:51 PM

quote
Originally posted by GreyElf:

One of my favorites! Any updates?



Not too much happening this summer. I ended up dipping the car Tahitian Green pearl back in May just before the Dells run. Wasn't as happy with the color as I thought I would be and now I'm having trouble with it lifting in areas. I'm trying to work out a deal to get my car painted with real paint this winter, we'll see how that goes. I deleted the catalytic converters this spring, I think they were a little plugged because I got a little more get up and go now. Plus my horrible rattle during engine braking is gone. The car is running great, although I haven't had as much time to drive it this year. My $900 custom axles continue to be a pain in the arse. After finding another leaking C/V boot, I decided to take the inner joint apart and clean off all the grease to inspect it for myself. I found both inner C/V joints were excessively worn in the cups and races. 15,000 miles looked like 100,000 miles, I was pretty disappointed. They were noisy as hell again this year, and now I know why. I ended up sending the inner joints back to the Driveshaft Shop again (4th time) for warranty replacement. I got 2 new joints back but haven't had time to install them...which I need to do because the Tyler show is fast approaching.

Worn joints:



[This message has been edited by seajai (edited 07-18-2016).]

Sowardcustoms JUL 21, 01:41 PM
One of my favorite swap threads great job. Ive worked for chysler for years and have a few fieros might have to follow in your footsteps one day.
notwohorns JUL 22, 11:01 PM
The sail panels look great (along with everything else). How did you attach them? What materials did you use?

[This message has been edited by notwohorns (edited 07-22-2016).]

seajai JUL 23, 02:47 PM

quote
Originally posted by notwohorns:

The sail panels look great (along with everything else). How did you attach them? What materials did you use?




I used 2 door panel fasteners on the leading edge and some butyl tape in a couple spots along the top and bottom towards the back.

To do this I drilled 2 holes in the strip of fiberglass on the rear clip that is covered by the large flat area of the sail panel. I then took some modeling clay and put it over the holes, lined up the panel, and pushed it into the clay. The clay blobs stuck to the panel and gave me the exact location of the holes. I made a couple of fiberglass squares, drilled and installed the door panel fastners into the squares, and glassed them to the back side of the sail panel. This worked better than the double stick tape because the perimeter of the fiberglass panels had a curved lip and reqired a large buildup of tape. And it also allows for easier panel removal.

notwohorns JUL 25, 09:18 PM
Thanks. That's a creative way of installing those. You do a lot of creative thinking on you whole build. I've been watching this and I'm very inspired.
Lunatic JUN 08, 06:18 AM
Lots of great ideas and information in this thread. I'm sure it's a blast to drive.

On another note, can you share the part number, or application, of the hose as seen below please? I too have to run a crossover as you did. However, my local Napa store didn't have a very large selection to choose from.

Thanks for your time.

seajai JUN 09, 08:14 AM
PM sent.

I can't find my hose tags I had saved so I don't know what that one was from. I got all my hoses from Oriellies, maybe try them.

Sorry.