LS4 / F40 swap - fieroguru (Page 134/216)
wftb MAR 09, 10:42 PM
Mount a generator there and put an electric motor in the front. Drive by wire.
fieroguru MAR 11, 10:29 AM

quote
Originally posted by wftb:

Mount a generator there and put an electric motor in the front. Drive by wire.



That has already been done, so what's the fun/challenge in that?

For me it is more about the journey than just getting to the destination.
wftb MAR 11, 02:27 PM
I have thought about 4wd but it always boils down to is it worth all the work? I don't really know. There is the problem of where to put the driveshaft. Moving the fiero tank will hurt the balance of the car, it is in the perfect spot now. A custom gas tank with a tube in the middle to route the drive shaft through?

As far as it being done before yes there are a lot of hybrid drive trains out there but no one has done one without a battery pack.

There is an exoskeleton rear mid engine/all wheel drive car on the locost forums using I believe Mitsu Evo drive train. I will see if I can find a link, the info is kind of skimpy but maybe you might see something that will give you some more ideas.
wftb MAR 11, 02:32 PM
http://www.locostusa.com/fo...pic.php?f=36&t=17516
Will MAR 12, 08:20 PM

quote
Originally posted by Rickady88GT:

You will also need to flip the front differential.





quote
Originally posted by fieroguru:

Correct.



Depending on the shaft rotation direction, you may just run the front diff from an AWD Porsche 996. That has the viscous coupling built into the front axle unit.
Will MAR 12, 08:24 PM

quote
Originally posted by fieroguru:


I "think" the cases are very similar if not the same, but the passenger side jackshaft that passes through the AWD unit has 2 different part numbers between the Auto and Manual and I suspect the difference is in how far it protrudes past the mounting flange for the AWD unit to the transaxle.



Spur gear to offset downward, then spiral bevel to transfer to rear driveshaft?

Sounds like a DSM...
Will APR 07, 10:02 PM
Soooo.... Is the bevel set a spiral bevel or hypoid bevel?

If hypoid and you turn it around, the shaft will end up higher, which may interfere with your crankshaft...
fieroguru APR 08, 07:07 PM

quote
Originally posted by Will:
Soooo.... Is the bevel set a spiral bevel or hypoid bevel?
If hypoid and you turn it around, the shaft will end up higher, which may interfere with your crankshaft...



I haven't had any free time to mess with it, but I assume it is a hypoid with a small offset from the the ring gear center line. So when I flip it 180, its vertical placement won't change much.
ericjon262 APR 08, 11:48 PM
just a thought that might help with packaging, how about a drive cable instead of a shaft, probably not super efficient, but I would imagine it's possible.

https://www.elliottmfg.com/...ucts/flexible-shaft/

------------------
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fieroguru APR 10, 07:59 PM
Finally took one of these Saab AWD units apart...





The center-line of the pinion gear is about 7/16" lower than the center-line of the ring gear, so flipping it 180 will raise the output shaft about 7/8". That will place it about 3 5/16" below the F40 axle center-line. The F40 axle center-line is about 2 13/16" below the crankshaft center-line, so centerline to centerline between the AWD output shaft and the engine crankshaft should be close to 6 1/8"... which means the output shaft should have room to clear the crankshaft.

Some other important info:
Splines on passenger side intermediate shaft: 27
Splines on AWD power takeoff from differential: 38
Gear teeth on hollow drive tube: 35
Gear teeth on ring gear shaft: 26
Gear teeth on actual ring gear: 31
Gear teeth on pinion gear: 15

Overall ratio has the pinion output shaft spinning 2.781 times faster than the F40 differential RPM.

I still need to collect a F40 AWD differential with the female spline shaft to drive the AWD unit as well as the front differential.