300WHP Supernatural 3.XX Coming Soon! (Page 50/54)
La fiera SEP 18, 10:43 PM

quote
Originally posted by Trinten:

Congratulations on hitting your goal!

You set out to find a way to do it, and to stay within the racing class restrictions. Thank you for sharing with us (here and on youtube) about the efforts and thought you put into making it work - right down to weighing valve train components!

Hopefully your spark issue won't be anything crazy. I recall seeing a few articles that got into the science behind different ignition systems, with a focus on coil packs. In short it seemed when you got into specialized territory like you have, there starts to be some "give and take" around picking an ignition system that best meets the range the engine will most often be running in.



Thank you Vince for your encouraging words!
I'ts been a long journey since I have to figure things on my own without any guide because nobody has gone as far as me to exploit this platform to its maximum potential and that adds another level of difficulty. But thanks to today's information technology I can find lots of info that 10 years ago I would only dreamed about getting my hands on. I'm talking about scientific research papers on different aspects of engine design and development that I have studied and applied to my project and now we can see the result. It's very labor intensive, lots of reading and calculations, sleepless nights and saving money to make that "one of" part I spent so much time improving. The ignition problem is being addressed as we speak. I've been gathering hardware to improve the ignition system to be more reliable and precise. As you can see there's much power to be had at the higher RPMs!
lou_dias SEP 19, 12:48 AM
I forgot to ask about your fuel pump. What are you running?
You should ask your dyno guy to also overlay the a/f ratio...

[This message has been edited by lou_dias (edited 09-19-2022).]

La fiera SEP 19, 01:41 AM

quote
Originally posted by lou_dias:

I forgot to ask about your fuel pump. What are you running?
You should ask your dyno guy to also overlay the a/f ratio...




https://www.amazon.com/Walb...g-Fuel/dp/B07L3D8YW9
The Walbro 485 is one of the strongest fuel pumps on the market and is a great option for those looking to replace a stock pump for something capable of more power.

Type: Universal In-Tank Pump
Ethanol Compatible
Capable of 750+ horsepower
Flows at up to 450lph)
Dual Turbine design for high efficiency and extremely quiet operation
39mm Upper Body Diameter
50mm Lower Body Diameter

La fiera OCT 01, 08:54 AM


I've been wanting to do this mod for a long time and I believe the right time is now since I'll be tracking the car soon.
I decided for the 3 quart unit. Taking into consideration the pan only uses about 5 quarts it might seem overkill, not really.
Besides its basic principle of operation there are other ways to take advantage of this.

I'm pretty sure the majority of us know how this works but for the ones who don't, lets give the stage to the experts to learn how this will help any application.
https://youtu.be/vyaGoj60A6s
Blacktree OCT 02, 06:33 PM
For what you plan on doing, I'd consider that (or a dry sump) to be a prerequisite.
Will OCT 04, 08:52 AM
Much cheaper alternative to a dry sump and a must for running track with race rubber
Patrick OCT 04, 10:44 PM

quote
Originally posted by La fiera:

I'm pretty sure the majority of us know how this works but for the ones who don't, lets give the stage to the experts to learn how this will help any application.




Interesting. I take it then that the extra 1-1/2 quarts of oil that are "injected" into the engine's oil system (when the accumulator temporarily empties) at startup isn't an issue at all?
La fiera OCT 05, 08:27 PM

quote
Originally posted by Patrick:

Interesting. I take it then that the extra 1-1/2 quarts of oil that are "injected" into the engine's oil system (when the accumulator temporarily empties) at startup isn't an issue at all?



No. As soon as the engine starts after pressurization by the accumulator instant oil pressure is experienced because the oil doesn't have to spend time traveling from the oil pump, through the engine filling every crevice.
ericjon262 OCT 12, 10:57 AM
I've been considering adding an accumulator to my oil system as well. I'd rather it be mounted to the powertrain and/or cradle as opposed to in the driver compartment so that in the event of a failure of the accumulator, or the lines, I don't have potentially hot oil spraying inside of the car. simple cloth spray guards made of shop rags and zip ties can go a very long way to limiting the ability of the oil to travel, and spray in the event of such a failure, and have almost no weight penalty. I would also recommend a hose restraint of some kind to ensure that in the event of a hose end failure, the hose cannot "whip" in the driver's compartment.



quote
Originally posted by Patrick:

Interesting. I take it then that the extra 1-1/2 quarts of oil that are "injected" into the engine's oil system (when the accumulator temporarily empties) at startup isn't an issue at all?




I'm not sure I would add the entire working volume of the accumulator to the oil pan, it's been dyno proven that oil aeration removes power from an engine, and frequently, a somewhat lower oil fill, will actually produce more power than a standard fill, even on engines with solid camshafts. obviously you need to be careful about how much oil you have in the pan, too little and the pump cavitates, or you suck the pan dry too much and the rotating and reciprocating components aerate it. My thought would be to add an additional pressure gauge, and if not already done, a check from the oil pump, to the accumulator.



here we have the oil pump, the pickup in the pan, a check valve, and the accumulator, obviously an engine will have a filter and maybe a cooler, but you get the idea. by instrumenting oil pressure both post pump(red circle), and post accumulator(blue circle), excessive aeration, or cavitation of the pump can be seen by a loss of pump discharge pressure, the accumulator however, should maintain oil pressure to the lubricated components of the engine. now that we have data, we can carefully adjust oil fill such that aeration is minimized, yet cavitation also does not occur. When I get around to adding an accumulator, I will start by using a oil fill level slightly above stock fill, but probably less than stock fill+ working volume of the accumulator, then monitor datalogs for indication of lowering pump discharge pressure and add/remove oil to determine the optimum fill

Obviously a dry sump would be ideal, but a vacuum pump should also help minimize oil aeration, because the oil can't mix with the air if it isn't there. this should increase the oil return rate to the pan as well. but I would probably develop my optimum fill around no vacuum, so that if a loss of vacuum is experienced, oil control is still somewhat maintained.

it's also worth mentioning that monitoring the air side of the accumulator is critical, if it loses pressure, it will fill completely, and not discharge. at a minimum, it would be very wise to check the pressure before every race event, and maybe even on each pit at least until a baseline for leak down is established. installing a low pressure warning light switch might not be a bad idea.

------------------
"I am not what you so glibly call to be a civilized man. I have broken with society for reasons which I alone am able to appreciate. I am therefore not subject to it's stupid laws, and I ask you to never allude to them in my presence again."

I invited Lou Dias to trash me in my own thread, he refused. sorry. if he trashes your thread going after me. I tried.

No pushrod 60V6 Fiero has been faster according to the 1/4 mile list.

[This message has been edited by ericjon262 (edited 10-12-2022).]

La fiera OCT 12, 09:27 PM

quote
Originally posted by ericjon262:

I've been considering adding an accumulator to my oil system as well. I'd rather it be mounted to the powertrain and/or cradle as opposed to in the driver compartment so that in the event of a failure of the accumulator, or the lines, I don't have potentially hot oil spraying inside of the car. simple cloth spray guards made of shop rags and zip ties can go a very long way to limiting the ability of the oil to travel, and spray in the event of such a failure, and have almost no weight penalty. I would also recommend a hose restraint of some kind to ensure that in the event of a hose end failure, the hose cannot "whip" in the driver's compartment.

I'm not sure I would add the entire working volume of the accumulator to the oil pan, it's been dyno proven that oil aeration removes power from an engine, and frequently, a somewhat lower oil fill, will actually produce more power than a standard fill, even on engines with solid camshafts. obviously you need to be careful about how much oil you have in the pan, too little and the pump cavitates, or you suck the pan dry too much and the rotating and reciprocating components aerate it. My thought would be to add an additional pressure gauge, and if not already done, a check from the oil pump, to the accumulator.



here we have the oil pump, the pickup in the pan, a check valve, and the accumulator, obviously an engine will have a filter and maybe a cooler, but you get the idea. by instrumenting oil pressure both post pump(red circle), and post accumulator(blue circle), excessive aeration, or cavitation of the pump can be seen by a loss of pump discharge pressure, the accumulator however, should maintain oil pressure to the lubricated components of the engine. now that we have data, we can carefully adjust oil fill such that aeration is minimized, yet cavitation also does not occur. When I get around to adding an accumulator, I will start by using a oil fill level slightly above stock fill, but probably less than stock fill+ working volume of the accumulator, then monitor datalogs for indication of lowering pump discharge pressure and add/remove oil to determine the optimum fill

Obviously a dry sump would be ideal, but a vacuum pump should also help minimize oil aeration, because the oil can't mix with the air if it isn't there. this should increase the oil return rate to the pan as well. but I would probably develop my optimum fill around no vacuum, so that if a loss of vacuum is experienced, oil control is still somewhat maintained.

it's also worth mentioning that monitoring the air side of the accumulator is critical, if it loses pressure, it will fill completely, and not discharge. at a minimum, it would be very wise to check the pressure before every race event, and maybe even on each pit at least until a baseline for leak down is established. installing a low pressure warning light switch might not be a bad idea.



I'm using the best oil line for the job because I thought about "what if"just like you adviced. The oil line will be chassis attached every 3 inches to the chassis.
I can see clearly the Accusump air gauge from the driver's seat. The light is a good idea but I'll have it wired to turn a red light every time the Accusump dumps oil in the engine.
Right now I have -8AN oil lines to the remote filter, cooler and back to the engine but with this pump installed I'll upgrade all the hoses to -10AN to increase pressure in the system.
The check valve is not a good idea because all my research has revealed that it puts a restriction on the system and lots of Aussies that do road racing have complaint about oil starvation due to the check valve. Once the check valve is removed the oil starvation stops.
As far as oil level it will vary per track so I have to do testing at them. For example, Carolina Motorsports Park (CMP) has sweeping high speed corners and tight chicanes that will put the Accumulator system to the test. Other tracks that I frequent have tight but slow corners.
I figure if I can dial it at CMP which is the hardest on the system it should perform ok at the other tracks.