88 3800SC F23 Build (Page 3/8)
paulsobj NOV 27, 09:09 PM
I pulled the block apart and sent the heads and block to get boiled and cam bearings installed at a place in Kilkenny, MN. The Cylinder walls looked much better then I figured. After the sludge I found earlier....





The cam and crank were also in excellent condition.



But the pushrods... ohhhh the pushrods....



And the rockers...



So it looks like I will be getting new rockers and pushrods. I will have to do some research as to reusing the lifters. I haven't worked with roller lifters before. I am taking some of the engine parts like timing chain cover, LIM, and pistons to get glass bead blasted. I know the pistons are coated and I will tell my blaster to test a small spot to see if it takes the coating off. Some may disagree with blasting and materials used to blast. My dad did own a company called Blast Master... Specializing in automotive restorations.

When I get the pistons, engine and heads back I will bring all the moving parts to Engelke Maching, Inc in Lester Prairie to balance the crank and flywheel (from mid 90's F-Body). I still need to buy a flywheel and I heard that it's best to get it from a yard over parts stores. The "new" ones are much lower quality and have been known to have voids in the flywheel. That will pose a problem when I have to get it machined significantly down.

[This message has been edited by paulsobj (edited 12-04-2023).]

Jncomutt DEC 02, 09:31 AM
You can use the input shaft from the 3.93 trans, as it is shorter.
paulsobj DEC 07, 09:41 AM

quote
Originally posted by Jncomutt:

You can use the input shaft from the 3.93 trans, as it is shorter.



I will try to get ahold of the shop and see if they have already swapped the bellhousing.


85sliverGT stopped out and got a tour of the shop and see most of my projects. It was great to finally meet another Fiero nut!


I got a call from the machinist and the heads were cracked between the valves (very common in 3800). I bought a set off a 00 Boni and those were less cracked... So the yard has two more from two Buicks (one R and L on each car). I will pick them up today and I hope to have at least ONE good head. On another note we will check out the rocker arms from the Boni to see if they are good so I don't have to buy a set. Note: the machinist, trans shop, and balance shop are all 1 hr drives....

I picked up the gasket set from my machinist and it came with the plastic LIM gasket that is the midgrade plastic not the best option metal. Some people go buy the metal one individually but I think I will use the plastic one as the reason it fails is the Dex-Cool eats the plastic. I think I can change the system to ethylene glycol (green stuff) and it shouldn't eat the plastic. If I wanted to keep the Dex-Cool I would have to do more work cleaning out the doner cars radiator and coolant lines as they have ethylene glycol. If you mix the two IIRC it makes an acid that really eats gaskets fast.

I bought a flywheel from French lake auto for $40 + $20 shipping.

I also bought some stuff to help get the pistons cleaned and the machinist recommended not blasting so that's called off. I ordered some stuff called piston kleen for $20/Gal. I will let you know how it works.

paulsobj DEC 07, 11:22 PM
I picked up the now third set of heads. We did a quick preliminary magnaflux and NO signs of cracking between the valves. He will tear them down and check them thoroughly tomorrow. Something to note.... I had bad rocker arms on the 1st set. The second set seems to have good rocker arms, springs and valves. They were going to sell me the valve covers for $25 ea but I passed. So when I went back to exchange the old heads that were bare, the new one (3rd set) had rockers, valves, springs, and Valve covers! I should have plenty of spare parts for the heads.

I packed up the Crank, Pistons, Piston Rings, Connecting Rods, and Flywheel and will head out to get them balanced and checked out. I didn't order bearings yet just incase the shop needs to machine the crank. Once I know for sure that standard size is what we need I will order Main and Rod bearings. After the bearings arrive they can balance everything.
paulsobj DEC 08, 10:37 PM
I picked up the F23 today. I have to say I was impressed. $427 and they swapped all the gears, a few new bearings and new seals. They also painted it for me. Here are a few pics. They had the input shaft already swapped.

all ready to unwrap an early xmas present







Here is the old case with the gears in a box.



I am going to mock up the whole assembly (block, flywheel, Clutch, Trans, cradle etc) and make a few decisions. I want to see CV axle clearances with the stock spindle locations vs bringing the whole assembly in about 1". I also want to look at not machining the flywheel down 1/4" to .840 thick and making a spacer for the trans. That may solve the Flywheel machining and the input shaft on the F23 is too long according to others that have done the FY1 gear swap. I need to look into the HTOB clearances with and without the spacer mod.

[This message has been edited by paulsobj (edited 12-04-2023).]

nosrac DEC 09, 08:45 AM

quote
Originally posted by paulsobj:

I picked up the F23 today. I have to say I was impressed. $427 and they swapped all the gears, a few new bearings and new seals. They also painted it for me. Here are a few pics. They had the input shaft already swapped.

all ready to unwrap an early xmas present





That is impressive as most shops just don't do a decent job. I'd gladly pay for that service.
paulsobj DEC 09, 10:33 PM
Here are a few pics I forgot to add.

This shows a little better the color they painted the F23.



This is a shot of set one of heads that were cracked. The second set was not nearly as bad, just a hairline crack.



I also received news that the machinist is done.
Head bolt set, engine gasket set, cam bearings, piston rings, grind valves, wash block and heads, hone block, Mag heads. Total $750
Lots of advice = priceless

[This message has been edited by paulsobj (edited 12-04-2023).]

qwikgta DEC 09, 11:10 PM

quote
Originally posted by paulsobj:

Rob,

Yes it is! I got that at my first meeting with the club. I kept it on the car as it is great quality and looks awesome. You might remember that car it was 00355 VIN and had some 87 GT parts on it from the factory.




Yes I remember. Lowest number 88 I have ever seen. Glad to find this thread, i'll be watchin it. Good luck.
paulsobj DEC 10, 09:58 PM
Well I didn't get much done today. I had a friend come over to buy 6 Honeycombs I had sitting around.

I did go pick up the block and heads. It was roughly $400 for gasket set, head bolts, cam bearings, Piston Rings. $350 for machining work to include cleaning and mag heads x3, valve job, shim valve springs, wash block, hone block, install cam bearings.

Here is the block all cleaned and honed.



Here are the 3rd set of heads. They were not cracked! He said they were a little wavy and had to take a little off the underside. He even painted them for me gloss black. When you do a valve job you should shim the springs to compensate. Another note he tried to smooth the bridge between the valves. It had a small ridge made during the casting process. It could be contributing to those heads cracking in that spot.



We started to mock up the cradle with original lateral links and then start to play with different options. As of now we are thinking of cutting a 1/4" spacer between the F23 and the engine and brining in the uprights around 1"



Here is the reason we didnt get any work done haha. It was a good day of car talk and hanging out.



[This message has been edited by paulsobj (edited 12-04-2023).]

paulsobj DEC 12, 11:25 PM
We got out to the shop today with almost a foot of snow!

The pistons have sat since Saturday in a bath of "piston kleen" and looks like the stuff works. This is immediately after pulling it out and not wiping it down or a little extra scrubbing with a tooth brush.



Here is the set.



We then started to mock up the block and trans to see how and where to mount it.



You can see the small gap we are thinking of doing. One thing we will have to do is make the pilot longer to bridge the gap. One was missing so we will have to make one anyway.



We had to get out the old pilot and they can be in tight. So you can try to get it out with a few tools by grabbing it and pulling it out. Or you can push it out.... With hydraulics. Put some grease in the hole and find a PERFECT fit piece of steel to press in.



Then once you get it started about 1/8" by gently tapping it in (this is delicate as the clearance it so tight). Once started tap/hit it with a hammer. We needed one hit with a 4Lb and the rest with a regular one. The grease will force out the pilot from the back side.



Some bearing lube the machinist gave me for free. He said this should be used for the CAM lobes.





For the rest of the engine he uses a 1/1 mix of these two.





And a few parts for reference





[This message has been edited by paulsobj (edited 12-04-2023).]