Exhaust manifold gasket replacement, detailed with pictures. (Page 5/6)
fieroo.com NOV 24, 01:10 PM

quote
Originally posted by jetman:


Your chances of success are much greater if the engine is out of the car, you'll have all the room that you need. Beg, borrow or rent an impact wrench, that'll really help break the bolts loose without snapping them. I just did an engine swap on my 88 Duke and none of my manifold bolts snapped, man alive, I'm a firm believer in an impact wrench. Maybe a phisics expert can chime in but I think it has something to do with the shock value of that tool.

Always easier to work outside of the car, thanks for the compliment, good luck and let us know how it goes, ok?



An impact wrench?
That one just scared me.
It would have been the last thing to think about for the risk of the bolts snapping off.
I assume that you will use it with a very low torque?
Intel NOV 26, 06:22 AM
I've swapped gaskets on two 87 and no bolts snapped. I used an angled impact wrench, they are usually not as powerful as a straight impact wrench and apply an even load on the bolts. I set it on low and just let it work for a few minutes and the bolts slowly backed out.

Oh... I also soaked the bolts in PB blaster a few days before and just before I used the wrench I tapped (knocked) on the bolts with a hammer. Then threw salt over my shoulder, said a prayer... .... ... and everything else that could help.
jetman JAN 24, 10:46 AM
Just thought I would update this thread, if you do decide to pull the head to remove exhaust mainfold bolts, you really need to get this tool, it'll save you from having to reset the valve lash, a real time saver and headache saver as countless posts about re-setting valve lash will attest to. The idea is that you can remove the pushrods without disturbing the rocker arm / valve lash settings at all.

Use this tool made by Lisle Lis 48500

http://www.denlorstools.com...ush_rod_remover.html

Made specially to remove the push rod without disturbing the setting while installing the gasket

[This message has been edited by jetman (edited 10-05-2010).]

jetman JAN 24, 10:56 AM
Be sure to thank Partick for this excellent contribution. This is definitely the way to go when you need to drill out those snapped manifold bolts.


quote
Originally posted by Patrick:

KENT MOORE J-38782 FIERO 2.8L EXHAUST EXTRACTOR KIT. It bolts to the head and guides the drill bits so that the broken studs can be drilled out straight. I snagged one on eBay a few months ago because I knew I'd need it. Here's a couple of images I picked up from the 'net.






Katman81 MAY 27, 01:56 PM
WOW !! this is an excellent thread. Im getting ready to do mine manifolds and gaskets in the next month or so. This is definately added to my favorites.
Lou6t4gto MAY 29, 03:32 PM
HOW do I add this to "My Favorites " ?? I don't see favorites anywhere/ thanks
jetman OCT 05, 04:07 PM
I wanted to update this thread with more information provided by our fellow members concerning drilling out broken bolts. The technique is to drill at low speeds, use plenty of oil, let everything cool down and use a good drill bit.


quote
Originally posted by cvillechopper:

VICTORY IS MINE!!! I called up the local specialty fastener and tool shop and told them about my situation. They said the bit I need is called a GRT bit and if it doesn't get through it, nothing will so I stopped by after work and picked one up for under $5. That thing was BAD ASS! I went slow and used plenty of cutting fluid and that bit acted like I was working on mild steel. I even went back to the cobalt bits about 1/2 through just to see if it was something else. Nope. The other bits couldn't make a dent and this new on ate right through it (in about 1/2 hour with plenty of breaks for cooling and oiling).

I'll never waste time with anything else. These GRT bits (it's the style, not the company) are amazing.

Thanks for the help guys.




and this quote....


quote
Originally posted by topcat:

Another bit that cuts metal like a hot knife in butter is a CMD bit. We use them to cut thru titanium at work. Some of the titanium that we drill is up to 1/2 inch thick, and the CMD will cut like no other.



Thanks to cvillechopper and topcat, excellent stuff.
phonedawgz OCT 05, 04:29 PM
Get this, run it with MAPP gas, get the nut red hot and turn the bolt out of the exhaust.
http://www.hectorshardware....20210106&sku=314943&
partfiero AUG 08, 06:41 PM

quote
Originally posted by Hudini:

When I bought mine it had a bad leak. The rear window would get so hot you couldn't hold your hand on it. Some of the engine wiring harness was damaged too. After awhile (180 miles on the interstate) the ignition module died. Yes, it can damage something although it depends on the severity and the location.

If you have time and really want to use good gaskets, try these:


Fits a 1966 Type 1 Volkswagen. About $1.50 each.



I have has those in my 85&87 for ten years now, no leaks.
NEVERDONE SEP 13, 12:47 PM
Do you have a part number or manufacturer for these?^^^^^^