JohnWPB 1986 GT Fastback worklog (Page 39/71)
nosaint OCT 14, 11:03 PM
love this thread, keep up with the updates!

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1986 Fiero GT/T intercooled turbo

JohnWPB OCT 14, 11:30 PM
I was supposed to pick up my upholstered Fiero Store speaker door panels today. When I called at 3pm he said he got the material delivered late, so looks like tomorow.

I tried something different, and really hope that it works. I gave him black microfiber cloth to do the door uppers, and the bottoms are going to be done in the same blue vinyl to match the Mr. Mike's seats. I went with the microfiber, as I think it will dampen the cabin noise a bit. I put it on my headliner, and notice a huge difference. I am going to do it on the waterfall behind the seats as well. As for the door tops, it will be soft and cooler to put my arm on when driving, vs sticking to vinyl / plastic.

I am dying to see what they look like with the speakers installed in them, and mounted on the doors!
JohnWPB OCT 17, 10:35 AM
I picked up my door panels from the Upholsterer yesterday. They look great! I went with black micro-suade for the top, and the electric blue on the bottom to match my seats:


He did a bit of nice stitch work to prevent a pleat around the speaker housing:


Here is the speaker, baffle and all hardware ready to attach:


Speaker mounted and installed into the door panel:


Here is an angle from inside the car. He matched the color of the seats perfectly!


Lastly, here is a close up of the panel on the door. I still need to add the caps and hardware to cover the screws.

[This message has been edited by JohnWPB (edited 10-17-2014).]

davylong86 OCT 17, 11:42 AM
Looking good! Nice new (and dry) door panels. Did it close the gap at the bottom of the door? I'm really liking these panels.
JohnWPB OCT 17, 01:53 PM

quote
Originally posted by davylong86:

Looking good! Nice new (and dry) door panels. Did it close the gap at the bottom of the door? I'm really liking these panels.



It closed it a little bit, but it is still there. Just not quite as noticeable.


fierogtlt1 OCT 18, 01:22 PM
The interior is coming along great John......Glad to see you getting your car back to normal.
JohnWPB NOV 11, 09:14 AM
Andrew is down from Minneapolis, and we are replacing all of the front suspension. The Fiero that I purcahses a couple weeks ago for parts, has a brand new 4 wheel brake upgrade on it! New Grand Am slotted and drilled rotors and calipers on the front, and slotted and drilled on the rear. It also has stainless steel brake lines, as well as front and rear sway bars. Needless to say it is all being swapped onto my car.

Pressing out the bearings and sleeves proved to be a ROYAL pain! I had to take the upper and lower control arms to a machine shop to get them to do it. It took us over an hour to get one of the sleeves out, and I was not about to do that 7 more times for just the front control arms alone! The rubber bushing is no problem, the sleeve is next to impossible!

Andrew (on the right) and Dean working on getting one of the bushings and sleeves out:


Andrew is here through Wednesday night, and then heads back to what looks like 8"-10" of snow on the ground, and -6 low on Friday
PatrickTRoof NOV 12, 02:47 PM
Hi, John! Great work on the build! Any progress with the legal proceeding?
JohnWPB NOV 14, 01:28 PM

quote
Originally posted by PatrickTRoof:

Hi, John! Great work on the build! Any progress with the legal proceeding?



I am still working to settle this out of court with MAACO, but have just about given up with the route that it is going. I am ready to go down and file the paperwork and have the owner and manager served and start the whole process

It was a very, VERY busy weekend here! Too much so to even post much! A few months ago I had gotten a killer deal online to fly Andrew down from Minneapolis. (Can you say under $200!) He agreed to come down and help get the entire front of my car updated. In exchange a free trip to Florida (78 degrees instead of 30 ) including meals, room and board. The schedule was pretty tight as he was here from Saturday morning thru Wednesday night.

It was made worse by the fact that I ordered all the parts needed ahead of time, and in the process they gave me the wrong lower control arm bushings. That cost us a half of days lost work. I went back, upset of course and they re-ordered new ones, but would not be here till 3Pm the following day. at 3:00 PM, when we got there, they were WRONG AGAIN! They actually came out of state, so I could not even drive a few hours to go get them, so that cost us yet another day! Other than that, things went fairly well.

I was able to purchase a parts car for $400. I needed the gauge cluster, as the circuit board on my cluster was so bad the traces were all loose and shorting out. I also needed the ECM, and the throttle body, as the spring on mine was shot. When I got those and a few other little parts, I would call a local scrapper that will come pick the car up and pay $400 for it. Basically breaking even.


The previous owner had a shop remove the valve covers and replaced the manifold gaskets, and some other upper engine work. When he picked up the car, and was driving it home, about 5 miles away from the shop, the engine started making a horrible noise, and he turned around and drove the car back to the shop. When they removed the oil pan to investigate, there was sand in the oil. He seemed to think it got in there when they were working on the car and it ruined the main bearing. The shop would never own up to it, and the car has sat since that day with a cover over it in his yard. Very bad for the previous owner, however it was a major break for me! It basically means that all of the parts installed on the car, have under 20 miles on them! This was easily verified with the mileage on the original invoices (I have all of the receipts for the work done on the car, dates and mileage) Not to mention what looks like zero wear on the brake pads, and the overall condition of the parts, even though it has been sitting outside covered for a few years.

HERE is where my luck had changed for the better for once!

The previous owner had all of work done to the car at the same time the engine was worked on. The invoice I have here shows $2,042.96 in labor for the below work

- Manifold gaskets replaced
- Grand Am Front brakes ($344.95)
- Cross Drilled Rotors ($75.00)
- Rear Rotors ($84.95 x2)
- Left Rear Caliper ($109.95)
- Right Rear Caliper ($79.95)
- Front and Rear Carbomet Pads For Vented Kit ($66.95)
- Stainless Steel Brake Lines ($104.95)
- Heavy Duty Front Sway bar installed ($159)
- Rear Sway Bar ($159.95)
- K&N High Flow Air Filter ($29.95)

That comes out to a whopping $1,291.55 worth of upgrades for a $400 car, that I will be paid back $300 ~ $400 when they come haul it away for me!
Now to some pictures. A few days before Andrew got here, I was touching up areas on the front of the car. I removed the cowl screen, and sanded and painted to protect it from rusting:



After the masking was removed:


One of the small things the donor car had, that mine did not, a jack. It was in fairly bad shape, typical rust and peeling/faded sticker. After some sanding, painting, and one of my reproduction stickers, not too bad!


Installing the S-10 brake booster was FAR easier than I thought it would be. Using a small sledge hammer, it was fairly easy to "persuade" the inner fender to accommodate the new much larger booster. Start to finish, probably an hour job.


Here are the Grand AM brake calipers, Brackets all painted up and ready to install. Stainless Steel brake lines and the new front Sway Bar also in the picture. I did not get a chance to paint the Sway bar.


Andrew installing the Spindle and putting everything back together:


After we bolted everything back up, and went to install the Grand AM brake calipers. It was then we realized the rotor was rubbing and a tiny bit needed to be ground off of the caliper bracket.
The rotor was rubbing:


After putting everything back together, and bleeding the brakes we took it for a test drive. There is still air in the system, and we did not have time to go back and bleed it again, as he had to get to the airport in just a few hours.

All in all it was a great few days, and got a LOT accomplished, all with Andrews help. One thing I HATE about taking the pictures, is the fact that I am always behind the camera, and it looks like I did nothing LOL! Grant it, Andrew did a LOT more work that I did, but trust me, I was right in there as well!
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[This message has been edited by JohnWPB (edited 11-15-2014).]

johnyrottin NOV 14, 03:07 PM
It's okay John...we don't need to see your mug! Just admit that Andrew did all the work! LOL. Just kidding bud. Glad she is getting t the reassembly stage. I want to see that girl on the road!