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Not trying to speak for Dave, but I've spent virtually every weekend for the last year and a half with Dave working on this and the following is my personal opinnion. Editted to add, after thinking about it I guess we could produce a jig or the deminsional drawings to build a jig that wouldfit the chop top we have already come up with, but I can see how not everyone will want the same thing so I guess that puts us back to square one. ------------------ [This message has been edited by blackrams (edited 01-28-2006).] |
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Oooooooo, making some progress this weekend, Dave's is gonna have to post some pics. ------------------ [This message has been edited by blackrams (edited 01-28-2006).] |
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Bob, I think Blackrams pretty well answered where we are on creating a mold for a chopped rear clip. It could be done, but the builder would have to assure his chop was to the same rear window height as ours, within a certian range. Since there is some adjustability of the rear clip available, reguarding the rear roof of the Fiero matching up to the roof of the rear clip, it could be done. But I have to ask myself: for the time and money invested in sucsh a mold, how many chopped rear clips would I sell? I certianly don't have a problem modifying a rear clip for a builder, but complete instructions on doing this for yourself will be a part of the instructions we are working on. Chester, another PFF'r has offered to shoot a DVD of the basic assembly process. That, the many pics we've been taking, and supportive text should provide enough to allow even the first timer to build a Pantera.
This weekend we managed to get the rear clip bracing and hinge mechanism fabricated and installed. We wanted a hidden hinge, that would allow the decklid to open up and away from the chassis. Many hinges make the leading edge turn down into the body at some point, or they have a hinge roll visible, or just look bad when closed.
So these hinges are made using 2 1/2" steel hinges and 2" dia. steel pipe. The strap rests on top of the Fiero chassis roof, under the fiberglass of the rear clip and the SMC of the Fiero, and will be welded in place later on.
The hinges are welded to a framework of 1/2" square steel tubing, which nestles up inside the strakes and crosses the front and rear. The corners are gusseted for additional strength.
BTW, whenever steel is bonded to our fiberglass, we wipe it down real well with Acetone to remove oils and contaminants. And we also spirally wrap steel tubing with a strip of BID fiberglass cloth, before laying the tubing in place. This extra skin of glass around the tubing gives the attaching matt fiberglass a better hold.
Here you can see the tubing glassed in place with three layers of 2oz matt. We cut 5" wide strips and tore them into handy 12" lengths for placing. We wet the strips out on the cardboard, using a 3" chip brush, and then we can easily pick them up and place them. For this type work, we usually mix 12 oz batches of resin. We decided to let this layup cure untill Tuesday evening, when we will then reassemble the rear clip to the chassis and cut out the clamshell. Sunday afternoon I got a lot of work done on relocating the windshield wipers, but we'll get into that later on. David Breeze |
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David and Ron; I am very curious as to how the back end looks with the clam shell cut away and functional. I bet it looks awesome. I had an opportunity to get into the garage and get closer to having the convertible top prototype designed and built Ron. I'll send pics for you when I have the front section in and folding correctly. I need to replace my alternator on my daily driver today though. An aweful racket it is making back there..... regards |
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Don, I'm very interested in seeing your progress on the Vert. I want one and some day I'll have one. I just gotta quit taking on all these other projects. Going to an auction this weekend, found out about an IRS auction that has Five 53 foot car haulers on the block. I'm thinking this is something worth going to, just maybe I'll drag one home. The clam shell does look great, though I get to see it up close, Dave is gonna have to post the pics. ------------------ [This message has been edited by blackrams (edited 02-21-2006).] |
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| Dave and Ron; This is really looking good, I can't wait to see the finished product. Are you going to the Fiero factory swap meet? Cheers Beers n Gears. Joe |
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I sincerely doubt we'll be ready to show off our efforts by then, we're shooting to have it ready for Carlysle later this year. But, I and several of the Bluegrass Fiero Group will be there. The orginal Pantero plug car may come along, we'll just have to see how things move along. ------------------ |

