LS4 / F40 swap - fieroguru (Page 116/216)
Lunatic MAY 03, 09:28 PM
Hey Paul,

The wheels and tires look great and suit the car as does the offset. But man, couldn't you clean the bird crap off your car first? Lol.
fieroguru MAY 14, 10:25 PM
I am now on vacation for the next week, so the primary activity for today was autocrossing to test out the new wheels and tires. I am very, very pleased! Between the stiffer springs (575/425), konis set to full stiff front/rear and the wheels and tires, the car holds the pavement quite well. I was able to take turns much faster than before. It is going to take me some time to get used to this new level of grip!

60+ cars showed up for the autocross today. Lots of fast cars and very good drivers (I am not one of them!). The only downside was the temp - 48 degrees during most of my runs... I did meet a another PFFr from Pekin and he rode with me for all my runs.

The course:


The cars:


The only Fiero:


The Fiero in action:


The Fiero in action - bloopers clip:


Fun times!

[This message has been edited by fieroguru (edited 05-14-2016).]

fieroguru MAY 16, 02:26 PM
Been working on a few smaller projects...

Relocated the AR cruise module to the center tunnel area ahead of the shifter. I ended up building a newer/shorter harness and utilized the on/off switch on the stalk to enable/disable power to the relays. This way they only click when I press either the brake or clutch pedal when I have the cruise "on" vs. anytime the car is running.



Reworked the pedal bracket to give me more toe room and then painted everything:



Started fabbing up a bracket to hold my cell phone for GPS use above the aux gauges.







I also wanted to install one of the OEM sub enclosures with the Tang Band subwoofer. I don't like working with wood, so have started the process of making the end cap from 16 ga. Started with shearing some lengths, bending them around a pipe, and shearing/welding the pieces together to make a 5x5 ring.



Then I sheared the 5x5 cover and proceeded to do about 100 tack welds. They started out about 1" apart, then let the part cool. Do another round and let cool... long tedious process to end up with this:


Then a little grinder work to smooth the welds and cut/smooth the opening:






Painted:


Mounted with Sub:



To tune the enclosure for the sub, I trimmed 2" off the tube, lightly filled with poly foam, and sealed the metal flange to the sub housing with black RTV.


In the middle of these projects, I have been re-gluing some of the interior pieces:



Not a bad start for my first day of vacation!

[This message has been edited by fieroguru (edited 05-19-2016).]

fieroguru MAY 17, 01:42 PM
I got a little later start to today... wife purchased a new dining room table and it arrived last night. So this morning I had to breakdown all the styrofoam and cut all the cardboard to fit in the recycling bin.

I am still working on some speaker mods, but today was focused on the dash speakers. I had purchased one of these plates several years back and mounted some 5 1/4" speakers up front. As you can see the plastic warped with the interior heat in the summer.


The thickness of the spacer was placed the co-axial speaker too high for the covers to fit flush. So I wanted to make some new plates, but I wanted them to attach from the bottom side so there would be more material around the new speaker hole. Unlike the topside, the bottom side it flat with lots of room. So I sheared up some 16ga, located the critical holes and fabbed up some new plates.



Area of the dash that needs trimmed:


Both sides needed a little work with the heat gun to reshape the HVAC ductwork to clear the magnets:


Installed:


Painted with some foam weather stripping to seal the low spots:


Speaker installed again:


Stock speaker covers now fit!

[This message has been edited by fieroguru (edited 05-19-2016).]

davylong86 MAY 18, 04:09 PM
The Autocross video was awesome! I need to take a ride up north one weekend to check this out. The wheels and tires definitely sets that car off.
fieroguru MAY 18, 08:37 PM

quote
Originally posted by davylong86:

The Autocross video was awesome! I need to take a ride up north one weekend to check this out. The wheels and tires definitely sets that car off.



Sounds good, just let me know when you want to come up! If you schedule it right, you can ride with me for the autocross!

fieroguru MAY 18, 09:00 PM
Today, I started tearing into the passenger door to install power windows and locks.

Here is the donor door from an 86 GT:


From experimenting on the driver GT door in the past several weeks, I decided it was much, much easier to do the work with the outer door skin off, so off it came.


Out with the old motor... (it was also a good time to clean the tracks). The new motor is a later model GM motor used in this thread: http://www.fiero.nl/forum/Forum2/HTML/000317.html. Since the 97 Chevy truck is one of the many applications for the motor and I have a 97 Chevy truck as my non-fiero daily driver, I call it the 97 Chevy Truck motor...


To remove the wrap spring, I just gripped it with the channel locks and moved the end from the stop. Its good to take a picture so you know how it goes back on:


To support the shaft, I welded a 5/16" shaft collar to the mounting bracket. If you use an adapter plate, there is plenty of room for it, with the setup I am using, I needed to make it about .065" thinner.


To make it easier to reinstall the bracket (and not use 4 rivets), I welded some 1/4" nuts to the backside of the bracket. The bolts need to be 1/2" or less to clear the motion of the scissor cam.


I still need to install the interior harness, but with some jumper wires you get to see the window in motion!

Going down!


Going up!
Trinten MAY 19, 07:49 PM
Of all the things to be jealous of...

I am jealous of your much faster windows.

It might be a sad statement, but I'm honest.

motoracer838 MAY 20, 07:21 AM

quote
Originally posted by Trinten:

Of all the things to be jealous of...

I am jealous of your much faster windows.

It might be a sad statement, but I'm honest.



I have to agree with Trinten, those are faster than my '01 Silverado... I can see I have more work ahead of me.

Joe
fieroguru MAY 20, 05:11 PM
I have been dropping off and picking up the girls for school the past couple of days, but still making some progress. The interior harness is installed and the driver door disassembled and ready for cleaning and installation of the new motor assembly.

I got side tracked today fixing another issue with the DS door... door hinges. They were severely worn and the detent mechanism snapped off a few months ago. So i decided to just pull the whole door and remove the hinges to make the work easier.

Replacing the pins and bushings wasn't enough, I had to weld up the elongated holes in the half of the hinge w/o the bushings. Once welded, then I used a round file to open it back up so the pin barely fits through.



Here is the busted detent pin next the the closest match the local parts store had in stock. It is clearly too long, but the top portion is the right size:


So I cut the new one to be about 3/8" longer than the old one, marked where the stepped profile needed to be, then chucked it in the lathe:


The end result:


Pressing it back into place. Notice I added some adjustable spacers to support the ears of the bracket during this process. Once it was pressed into place, I used a grinder the shorten the stub shaft so it only sticks out about 1/8" and then used a cold chisel to "X" the bottom like the factory install.


Door installed to the chassis once more:



Then a new striker was installed to finish the install:


The DS door shouldn't rattle any more!

Also still plugging away at ridding the interior of warped/peeling surfaces. Here is the HVAC/radio surround. The sides are done except removing the excess glue. The only surface not started it the top one. This is a tedious process and I let the glue take set for 24 hrs before removing the clamps to ensure it is fully cured and done expanding.


The bottom surfaces have been done as well:


Also have the two arm rests taking set:


On Saturday I should clamp the last surface of the HVAC/Radio surround as well as get started on the center console/glove box area.