Installing the clutch banjo to the pedal? (Page 2/3)
FieroCat MAY 08, 08:40 PM
I'll take a look again, but I couldn't find any kind of clip holding the banjo in.

The new banjo eyelet hole was plenty big to fit over the pin, but the plastic bushing was just slightly too small to fit over it... can I get a bushing that will fit on its own?

------------------
My Fiero: 1986 Pontiac Fiero GT, V6, 4-speed manual

fireboss MAY 08, 09:49 PM

quote
Originally posted by dobey:

If you can wait a couple days, you should contact Rodney and see if he'll swap an early style banjo for the one on yours (which you should send back to him), so that you can keep the adjustable banjo (it's worth it), and have it fit correctly in your car.

And offer to pay the small amount in shipping to send the new one, and to send the one off your new master back.



Rodneys the Man!
dobey MAY 08, 10:21 PM

quote
Originally posted by FieroCat:

I'll take a look again, but I couldn't find any kind of clip holding the banjo in.

The new banjo eyelet hole was plenty big to fit over the pin, but the plastic bushing was just slightly too small to fit over it... can I get a bushing that will fit on its own?




Plastic? Rodney's adjustable banjo (and the new master) comes with a brass bushing.
FieroCat MAY 08, 11:56 PM
Well, the new one I got came from O'Reilly's... probably not the best source. Sounds like I need to give Rodney a call!

------------------
My Fiero: 1986 Pontiac Fiero GT, V6, 4-speed manual

fireboss MAY 09, 01:12 AM

quote
Originally posted by FieroCat:
Sounds like I need to give Rodney a call!




There are two theories that come into play when dealing with Rodney:

1.People will buy parts he carry from other vendors and then complain cause they didn't purchase from him.
2.People will buy from Rodney and be happy as hell and will post how there parts are better than expected.

p.s. you then become a R/D cheerleader
dobey MAY 09, 11:34 AM

quote
Originally posted by FieroCat:

Well, the new one I got came from O'Reilly's... probably not the best source. Sounds like I need to give Rodney a call!




Oh, I thought you'd gotten the one from Rodney. Don't know about quality of the ones from O'Reilly's, but have heard generally bad things about the ~$20-30 cast iron ones from parts stores going bad and rusting early. The aluminum master from Rodney though is great though, and the adjustable banjo makes installing and bleeding much easier to do.
2.5 MAY 09, 11:50 AM
Yeah there was a clip on my 86 to hold the banjo in place.

http://www.v8archie.com/arch6.htm
"1) Remove retaining clip holding banjo to the pedal and slide banjo off pedal."

[This message has been edited by 2.5 (edited 05-09-2014).]

FieroCat MAY 09, 01:33 PM
What's odd is that the pin on my clutch pedal has a lip on it and looks different from the ones pictured on rodney's site. There isn't a hole for a retaining pin or cotter pin. I'm not sure what the correct bushing for it is, but the one that was on there already was plastic with 4 little tabs sticking out.

------------------
My Fiero: 1986 Pontiac Fiero GT, V6, 4-speed manual

FieroCat MAY 09, 07:07 PM
Here's a pic of what the pin on my clutch looks like, and the plastic bushings. One slightly smaller than the other, though only slightly:

------------------
My Fiero: 1986 Pontiac Fiero GT, V6, 4-speed manual

fierosound AUG 29, 01:12 PM
I was having a similar problem. The brass bushing fits the stud fine, and it fits in the banjo fine.

But trying to get all three parts together hasn't worked so far because of the offset - they will line up when it's together.
Even light tapping didn't help. The bushing is too precise - an extra 1/1000th of an inch clearance on ID and OD may help.

I took off the nuts securing the Master Cylinder. Once clear of the studs, it can shift 1/2" toward the fender.
The the banjo and pedal line up enough to go together and you can shift the Master Cylinder back onto the studs afterwards.
(should have thought of this earlier)



------------------
Calgary time/temp

3.4L Supercharged 87 GT Click me
Super Duty 4 Indy #163 Click me

[This message has been edited by fierosound (edited 08-29-2015).]