Very grouchy... not upset, just grumpy and feeling sorry for myself... (Page 1/3)
82-T/A [At Work] JAN 03, 07:21 PM
Hahah... that's the best way to put it.

I'm mad at everyone right now, and I want to drink a lot of alcohol. Woke up at 7:00 AM... I'm thinking... shoot, three more days before I have to go back to work, I'm going to sit around and literally do nothing today... but let me just step outside and check out the Fiero.


Forgot to eat, wife brought me a fruit salad, daughter came out to talk to me about Pokeymon cards, and 6:54 PM, I'm just now coming back inside.


Frustration Part 1: Decklid Torsion Bars

- I was super grouchy about the fact that after we put the hinges back on, and the decklid, that the "setting 1" of the torsion bars, didn't hold up the decklid with the luggage rack. I did something... followed some "super trick" I found, and one of the torsion bars popped out of the socket. Yes...

Once again, this ***hole is my best friend:



... it's the only thing that worked. Many hours later, the brackets are re-installed (with the things going the right way), configured for option 2. I'm not even going to go into it... I tried a lot of things, none of it worked, only using my bare hands and a damn 2x6. Everything is sore.

While I was putting the brackets on, I was like... ok, I'm going to go ahead and re-install the grounding straps that I forgot to put last time, and also re-connect that radio RF thingy that's on the back of the decklid in the same place. So I do that.

Pro Tip: I used brand new "Seat Track Nuts" from the Fiero Store in place of the old nuts that I took off. The Seat Track Nuts from the Fiero Store are the exact same nuts, same rating, and have the proper finish. Much better than re-using the ones that we painted and took on and off 1000 times.


.


Frustration Part 2: Exhaust Manifold

- I was like... ok, I know I have an exhaust leak somewhere, I think it's between the down-pipe and the exhaust manifold. We used an "88" Dorman manifold, which worked well, but the place where the exhaust doughnut goes was too sunken in, and as it turns out (after we removed it), it's been constantly leaking exhaust towards the engine... which explains why I assumed the "puff of smoke" coming from the engine bay was not in fact coming from my daughter's exhaust welds at the new catalytic converter.

Well, I had purchased an Iron Duke shorty header off eBay several months ago. It was a ceramic coated one that was originally sold by the Fiero Store back in the late 90s. I only see it in my oldest Fiero Store catalog. It's not the long "Hooker Header" but the shorty header that's roughly the same size as the Dorman stock manifold. It has less "length" at the downpipe though so I knew my exhaust doughnut would fit just fine. So I start installing that... it looks like this:




- Holy ****... of course, the thing doesn't use the same downpipe bolts... because, I don't know. So I have to drill them out and then tap them. Problem solved.

- O2 sensor bung is old, barely can get the O2 sensor in there, so I have to tap that out with the O2 sensor tap I bought a million years ago and finally got to use it.

- I start installing it... bolts won't go in... just refuse. The distance between the two further cyls is just slightly off... I had to use a tapered bolt that I found in my bucket of 1000+ bolts, just to shift each manifold tube to the correct spot, slightly... so I could insert the other bolt, then remove it, and install the other bolt. I finally got it in.


Called the daughter over... we drove the car around with no hood, no decklid (but the hings are installed), and no tag (we have insurance, and already paid for registration but are waiting for her custom tag... but still technically illegal)... engine sounds amazing. I don't really know how else to explain it, but the old stock manifold really just sounded like **** . It didn't really "leak" once warmed up (the old one), but it just sounded like poo poo. This new manifold, even though I guess it's not technically that different from the factory one (except it's all tubes), it makes the exhaust of this Iron Duke tractor motor sound ... well, "tuned" is the best way I could say it. I mean, the exhaust and engine sound absolutely fantastic. Literally, with everything my daughter has done to this motor, and with me installing this exhaust shorty header, the motor sounds... dare I say, really smooth. I mean... it's really, really smooth!


We get back home, my daughter gives the car a hug, and then runs inside to text her boyfriend. She runs back outside a minute later, and then says... "love you," so I guess she realized she had more affection for the car than me and came back out, hahaha! ... and then runs back in.

So now I put the decklid in... I carry it over, have the bolts strategically located so I can get them in. I get it all settled, I've got all the bolts loose, including on the hinges with the vents off, and my rubber mallet ready. I move it around, tighten all the bolts, and it closes awesome.


I reconnect all the stuff and all the things, and that's where that decklid is going to remain for as long as I live. If it needs to move, or those torsion bars need to be adjusted, someone else is going to do it. I'm not taking that decklid off ever again.


Quick question... I'm trying to get the ThermAC working... I mean, it works... but the elbow piece doesn't.

Anyone know where I can get a new one of these???




Big hole side goes on the throttle body, small hole goes on the plastic tube that runs along the underside of the air cleaner... both holes are just a little worn out and not sealing, so I hear an audible vacuum leak from it.


Thank you.


Stingray92 JAN 03, 09:26 PM
I know the feeling,

FYI this what happened when I got rushed



Doh!!!
82-T/A [At Work] JAN 03, 10:41 PM

quote
Originally posted by Stingray92:

I know the feeling,

FYI this what happened when I got rushed

Doh!!!




Oh man!!! That sucks!!! How did that happen? Did you drop something on it?

What are your plans for fixing that. I've only had to replace a windshield once on a Fiero, and it was just over 20 years ago... and at the time, cheap as hell. I heard they remade these in China, but not aware of any of the NOS or decent ones still being made. Have you priced a new windshield?

Stingray92 JAN 04, 08:14 AM
Yeah, how this happened I was installing the push pin retainers in for the cowl. The small ones on the outer sides were being difficult and tapping with a small blunt object well ....

I wasn't really happy though as the guys that installed it didn't reuse the spacer blocks and the reveal molding has quite a significant gap at the top corners of the roof. The result looks like the glass isn't sitting quite right up high.

As far as this glass it's Trival, it has a monsterous logo in the center at the bottom/dash.

For replacement yeah I haven't seen any LOF glass in sometime. No shops in my area can't get the glass nor want to replace it even though I was able to get one.

I have 2 leads I'm waiting on hearing back on from some bone yards. Not sure how viable used glass will be, the only other option I know of is ebay, last I saw it was up to $290 + 190 shipping to a commercial address.

cliffw JAN 04, 12:58 PM

quote
Originally posted by 82-T/A [At Work]:
Once again, this ***hole is my best friend:




Heh heh, funny.


quote
Originally posted by 82-T/A [At Work]:
- O2 sensor bung is old, barely can get the O2 sensor in there, so I have to tap that out with the O2 sensor tap I bought a million years ago and finally got to use it.



I myself own tools I wanted but have never used or only used once or twice, but if I ever need one I am glad I bought it. I have no regrets of buying them. A shop needs to be equipped. To pause a job to go hunting for a tool you don't have, not for me.


quote
Originally posted by 82-T/A [At Work]:
I had to use a tapered bolt that I found in my bucket of 1000+ bolts, ...



Ah yes, the proverbial magic bucket. How much does yours weigh, ? To pause a job to go hunting for a fastener you don't have, not for me. After you dump the bucket, spread your assortment around, find what you need, how do you get them back into the bucket ? I bought one of these ... :



https://www.amazon.com/Fran...0HTN659G/ref=sr_1_6?


quote
Originally posted by 82-T/A [At Work]:
Pro Tip: I used brand new "Seat Track Nuts" from the Fiero Store in place of the old nuts that I took off. The Seat Track Nuts from the Fiero Store are the exact same nuts, same rating, and have the proper finish. Much better than re-using the ones that we painted and took on and off 1000 times.



I do not understand why the old nuts were still not good. What did you do with the old ones ? Add them to your 1,000+ bolt bucket, ?

I got lucky. While closing up a drilling rig shop they were going to throw away a hardware assortment cabinet.



I got four of them. Glad I did. My SAE course threads are separated by diameter size / length size, as well as machine screws the same. Same with my metric bolts / fasteners.

One needs one of these nut and bolt identifiers.


Patrick JAN 04, 06:39 PM

quote
Originally posted by Stingray92:

I know the feeling,

FYI this what happened when I got rushed

CLICK FOR FULL SIZE

Doh!!!




I know the feeling as well. I was pruning some large long limbs off of a huge Mountain Ash tree in my backyard. I had moved my '84 Fiero about 30 feet away from where I was working. I figured that was a plenty safe distance. The 4th or 5th limb I cut off, from quite a height, landed upside down on the ground (with the heavy end sticking up)... and "bowed" while doing so (storing a lot of energy), and then the heavy end rocketed towards me as the limb "unbowed"... missing my head by inches... and then did this...



I wasn't happy about the windshield being smashed, but it could've ended a whole lot worse!
82-T/A [At Work] JAN 04, 10:42 PM
Damn, that sucks. Was the car already kind of stripped like that when the tree fell on it? I suppose it could have been a lot worse for the car even... (aside from not being hit in the head by it).


I ended up fixing the vacuum leak. I discovered that AutoZone had a replacement elbow so my daughter and I picked one up and installed it.

https://www.oreillyauto.com...tor/dag0/47431?pos=0


We then recorded the engine cold-start video we posted earlier...

https://www.youtube.com/watch?v=bjt-H5Rv5_U
Patrick JAN 04, 11:14 PM

quote
Originally posted by 82-T/A [At Work]:

Damn, that sucks. Was the car already kind of stripped like that when the tree fell on it? I suppose it could have been a lot worse for the car even... (aside from not being hit in the head by it).



Full disclosure... some effing vandals had already cracked the windshield (way over on the passenger side), so the windshield needed to be replaced anyway... but no, I removed the roof panel after the tree limb episode. I had a sunroof from a parts car, so I figured prior to having the windshield replaced, that it would be a good time to swap out the original solid roof for a sunroof. I also removed the old broken windshield myself and did some minor rust repair at the bottom passenger-side corner where it had been leaking for years. It was so nice to finally have this Fiero not leaking any longer!

Patrick JAN 05, 12:06 AM

quote
Originally posted by 82-T/A [At Work]:

We then recorded the engine cold-start video we posted earlier...

84-86 Fiero Iron Duke Start-Up & Idle




I think you got your "loops" reversed. It starts off in Open Loop, and then it enters Closed Loop when the O2 sensor gets warmed up.
82-T/A [At Work] JAN 05, 12:20 AM

quote
Originally posted by Patrick:

I think you got your "loops" reversed. It starts off in Open Loop, and then it enters Closed Loop when the O2 sensor gets warmed up.




That's what I thought too... but I looked it up (several sites), but they all said an engine starts off in "closed loop" because it's not listening to any of the sensors, and focusing on existing programming and looking only at TPS. It said it then goes into OPEN loop when it's "open" to looking at sensor and input data when the O2 sensor has heated up.

Ambient also got spelled wrong on the second slide...