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| A Real Mera in Paradise (Page 81/713) |
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mera7
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MAR 13, 06:44 AM
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HEY DAN, WHATEVER YOU SEND ME ILL MAKE IT WORK. TRACE PATTERN IS FINE. ILL LOAD IT INTO MY CAD PROGRAM AND HAVE IT LASERED OUT ON MY CNC TABLE LOL. FOR REAL THO... THANK YOU DAN.
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Fiero-in-Paradise
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MAR 13, 03:44 PM
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Okay, here's my low-cost mod, but still in the testing phase.
While at our local City Mill store (similar to Home Depot but smaller), I came across some black end caps. Not sure what they are made of...plastic or PVC. Anyways, they were like $3.00 each, so I bought a couple to experiment with.
After doing some measurements, I put some blue tape where I wanted the cut line, and used the good 'ol dremel to cut straight across one side of the curve:

And here's a side view showing the cut, after I had filed it down nice and flat.

And washing and drying it, I placed it on the green alien cup and shot it with primer and a couple coats of hi-temp paint.

And what are these for, you may ask?? > > > > I went from this:

to this:


By cutting off a small portion of the curve, the cap is able to expand slightly and fit on that small lip very tightly. And I had to cut a piece off to clear that bracket anyways. I doubt that it would have fit if I didn't cut a small portion off. Just to ensure it doesn't pop off, I put a small bead of silicon sealant on the inside while I installed it. There is about 1/4" clearance of that center strut bolt, so it "shouldn't" pop off. (LOL...famous last words). But since this is just a prototype, I'll let the silicon dry and do some driving along some curvy sections in East Oahu to see if the dang thing stays on. I only did the driver's side for now, to see how it holds up.
Tom
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mera7
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MAR 13, 11:52 PM
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very nice work tom. very cool use.
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Fiero-in-Paradise
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MAR 14, 11:01 PM
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Thanks Mike! I took it for a long drive this morning, purposely hit some bumps and curves, and it stayed put!
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JanR
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MAR 15, 08:24 AM
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batousai666
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MAR 15, 08:59 AM
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batousai666
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MAR 15, 12:38 PM
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A TEST!

CRAP! o.k its like this.... the post picture on my little netbook is to scale, the cardboard cut out lines right up to the screen, but when i right click to "MY" stupid printer(smashwhoops..) it is like 20 % smaller??? damn machines. sooo.....now what??? my ideas are sound/valid???maybe??.. but always seen hard/impossible to execute. why?? back to the drawing board, literally. numbers....duh.....i hate measuring, copying/trace patterns is more like art....right? o.k. that a strech.....Later Dan[This message has been edited by batousai666 (edited 03-15-2010).]
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batousai666
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MAR 15, 01:43 PM
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other thing to mention is that the long slat cut out, needs to be deeper than shown on the brackets, end to center. and that the mounting point bend, toward center. center one (looking at it mounted) points right.
As for the 2 long horizontal slats:- over all length is 34" finished. the two ends start at 15/16" (really) but who's splittin hairs.go for the full inch (shesaid)  first bracket starts at width 1 1/8" next bracket in at 1 3/8 "width and Centerline is at 1 7/16". from center viceaversa. end bracket finishes at just shy of 1 1/8" from other end. should work, eh....mates?? good'ay
Dan[This message has been edited by batousai666 (edited 03-16-2010).]
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mera7
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MAR 15, 10:27 PM
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hey dan, thank you, i got it.
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mera7
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MAR 17, 01:24 PM
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