World's slowest Fiero/Quad 4 Swap (Page 14/51)
Quadfather OCT 08, 08:30 AM
Working on the interior pieces. It's a very slow process. On some pieces it's only possible to glue one edge at a time, so I decided to clean and paint the trim. I'm using Rust-oleum Smoke Gray, which I think looks great. We'll see how it looks once the parts are back in the car.



My console and skeleton were in bad shape, so I'm using parts I got out of an '88 in the salvage in Wichita. I was on vacation last week, so I had time to make the 3-hour drive over there. Just like my original console, the mounting ears were broken off on the salvage yard one, so I made replacements out of some thin sheet metal.




Quadfather OCT 08, 08:49 AM
I finally did remove the skeleton and it was in even worse shape than I thought. Don't know why GM used such brittle plastic for this part.



There were some surprises underneath:



No idea how seeds could get up inside there. Maybe mice left them. Notice how much the carpets have faded. I hadn't looked closely at them since I had them out of the car to pressure wash them five or six years ago. They'll be coming out again in the next few days so I can finish cleaning up the interior, but I can't afford to replace them just yet.

Then found this plug pushed down under the right side of the console toward the front of the car. Covered in grease and taped inside a plastic bag.





Haven't had the chance to look over the area to see what it plugs into, but Facebook says it's for the door buzzer.

As expected, the wiring for the aftermarket radio is pretty messy.



I checked this radio to make sure it worked before pulling the duke and associated wiring out of the car. It has an auxiliary jack and a remote, but I'm leaning toward replacing it with a new one that's got bluetooth. I saw somebody post this Crutchfield parts list on Facebook and I may use the same one.

[This message has been edited by Quadfather (edited 10-08-2019).]

Quadfather OCT 08, 09:02 AM
Working on the area under the console gave me some time to just sit in the car and look at the headliner. It just doesn't fit as well as I want it to, so I will pull it out and do it over again.


quote
Originally posted by Quadfather:






The opening for the sunroof is about 3/4" too big and the sides don't have the proper curvature to fit the inside of the roof. I also cut the latch opening too big.

Quadfather OCT 08, 09:51 AM
Since the interior is out of the car, I'll be replacing the stock shifter cables with a set I got out of a V6/5-speed car in the salvage five years ago. I didn't mark the cables when I pulled them out of the donor car, so I don't know which one is which. The original cables are covered by rubber hoses in the engine compartment. These V6 cables had some worn out heat shields so I just cut them off.

I did notice the grommet is bigger on one of the salvage yard cables, same goes for the cable in the car.



The exhaust manifold faces the back of the car on the Quad, so the shifter cables will be fine unshielded.

It's been a few years since I tinkered with the shifter cables and related hardware so I don't remember all the details. I was in the middle of fabricating my own shifter cable brackets for my GTZ Getrag when a V6/5-speed Fiero showed up in one of my local salvage yards so I grabbed these cables.

I don't know how anyone else's brain works in a project like this, but for me it's like spinning plates. I study up on each phase, then start the work. If too much time passes between the studying and the work, I have to do the studying all over again because some of the plates have fallen off the sticks.

The good news, since I'm now dealing with shifter cables it means working on the Quad and finishing the swap is getting nearer.

[This message has been edited by Quadfather (edited 10-08-2019).]

Quadfather OCT 15, 05:44 PM
Only had a little time over the weekend to work on the car, so I spent most of it epoxying the console skeleton. While the epoxy was curing, I pulled the stock shifter cables out to compare them to the salvage yard set. In this photo the stock Isuzu cables are on the bottom. They're quite a bit longer than the V-6 Getrag cables.



The shift select cable attaches much lower on the Getrag than the Isuzu cable does, so it has to make a sharp 90-degree turn, which requires it to be much longer than the shift cable.



Disappointed to find some damage to the casing in the select cable I bought from the salvage yard.



Haven't decided what to do about it yet. Rodney Dickman sells some nice ones, but at 140 bucks a pop they're pricey. I'll see if I can clean this one up and replace the damaged casing with something.

I also removed my newly reupholstered headliner and ripped the fabric off. Once I scrape and vacuum the foam off, I'll set about cutting it up and making sure it's the right size and shape. I bought more headliner material but had to get black because Hobby Lobby was out of gray.

[This message has been edited by Quadfather (edited 11-26-2019).]

Quadfather NOV 18, 09:28 PM
Well, a month has gone by with hardly any progress. I’ve been busy with family events and refereeing soccer games. Over the weekend the Union Pacific #4014 Big Boy steam locomotive came through Oologah and spent the night just up the highway in Coffeyville, so we took advantage of the historic tour.

I did fix the damaged shifter cable and also bought some more tools, but haven’t spent any time on the car. Soccer season is over so I have my weekends back.

[This message has been edited by Quadfather (edited 11-25-2019).]

Quadfather NOV 20, 09:54 AM
Got some time in the shop last night. Spent most of the time figuring out where I'd left off in October. Here's how I fixed the broken cover on the shift cable. First, I cut off the broken plastic, then wired brushed the steel braid, then sprayed the braid with this stuff.





Then I wrapped the steel with a layer of this sealing tape, then wrapped the repair with a wider piece. The gray stuff on the cable is residue from my first failed attempt.





I don't remember what this tape is called, but it works great. Getting the tape off after deciding I didn't like the first try was really tough.

Quadfather NOV 20, 10:13 AM
I also reinstalled the shifter and the V6 cables.



The shift cable has to be routed over the intake manifold and then down to the shift lever.



The V6 shift cable bracket has to be tweaked. One bolt hole will work, but the second hole on the GTZ Getrag doesn't line up with the one on the bracket. Plus, the mounting holes for the slave cylinder aren't needed. I'll fix this later when I have the engine cradle out of the car.




The V6 select cable linkage requires a change to the collar on the lever. The collar needs to be rotated 180 degrees so the slot faces the rear of the car.




I think I can drive this pin out, turn the collar and reinstall, but it will have to wait until I have the cradle out of the car again.




As you can see, the pin that rides in the slot is on the side facing the back of the car. The slot on the GTZ transmission faces the front.


I had fabricated my own shift select bracket a few years ago when I found a V6 manual car in the salvage yard. You can see the difference in the pin location.

[This message has been edited by Quadfather (edited 11-20-2019).]

Quadfather NOV 20, 10:27 AM
I did my yearly physical provided by my company, which means an excuse to visit the LKQ yard in Oklahoma City. I found 4th-generation Camaro seat covers in better condition than the ones I've already installed.



I'll probably wait to install them until I'm done with the interior, so as not to stain or damage them.
Quadfather NOV 20, 10:30 AM
Here's the reason I didn't get any work done last weekend. The Union Pacific locomotive #4014 Big Boy came through my hometown, then spent the night just up the road in Coffeyville, Kansas. I'd seen it in Nebraska in August and it was worth seeing it again.





It's now headed across Kansas into Colorado as it wraps up this tour. You should see it if you can.