1. Most test sets w/ 80-100psi gauges and higher are inaccurate to read low pressure. If possible switch gauge itself for 20-30psi max.
In general: Most Bourdon tube gauges are most accurate in the Middle 1/3 of Total range. Top and Bottom 3rds less accurate to read fine details closer to min/max of total PSI. Is why most test sets have ~100PSI gauge to read systems w/ 40-60psi.
If you regularly test systems w/ 80-90 psi and gauge is 100max then could change to 120psi gauge to get more accurate.
Digital gauges can have same issue depending on sensor design.
2. Pinch return line while watching gauge for a few seconds. PSI is now higher 15 psi then FP is likely ok.
Note that plugged line anywhere will "stall" the pump at max pressure and no flow to cool and lube can quickly damage the pump. Is why test only a few sec then release or shut down.
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Dr. Ian Malcolm: Yeah, but your scientists were so preoccupied with whether or not they could, they didn't stop to think if they should.
(Jurassic Park)The Ogre's Fiero Cave[This message has been edited by theogre (edited 10-31-2017).]