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More 4.9 questions by racingfortheson
Started on: 10-22-2014 03:10 PM
Replies: 24 (678 views)
Last post by: stickpony on 10-27-2014 08:53 PM
racingfortheson
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Report this Post10-22-2014 03:10 PM Click Here to See the Profile for racingforthesonSend a Private Message to racingforthesonEdit/Delete MessageReply w/QuoteDirect Link to This Post
I have searched and ether can find what I'm looking for or to dumb to see it.

I am doing a 4.9 swap and had planned on doing it with a carb because I could get a motor cheap. Well things changed and I got a complete running car that was crashed for cheap. So now I have the computer and now want to keep the fuel injection. So here are a few questions.

86 GT and I'm running the stack 4 speed.

1. Can I run the stock Caddy ECM? I know the VATS has to be bypassed but is that all?

2. I've seen many people who did the wiring themselves. Is there someone who has a how to on building the harness.

3. I've seen someone post they would build the harness for a fee. Any links to that page?

4. I want to use the Caddy a/c compressor. Is getting the a/c lines made all I have to do?

The donor car runs and drives with only 76k miles. It is a one owner old lady who crashed it into someone and it trashed the bumper, headlights, grill and hood. Both airbags deployed. I just had the engine scanned at a buddies shop and it is trouble code free.
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Report this Post10-22-2014 03:25 PM Click Here to See the Profile for phonedawgzClick Here to visit phonedawgz's HomePageSend a Private Message to phonedawgzEdit/Delete MessageReply w/QuoteDirect Link to This Post
1 - The ECM needs to be reprogrammed to remove the VATs, to remove the unused Caddy features, and in your case to program it for a 4 speed.

2 - There are posts on here of people building their own harnesses

3 - I do build 4.9 harnesses. I am finishing a 91 4.9/4 speed harness today. - htto://reddevilriver.com - email gofast@reddevilriver.com

4 - It is recommended that you have an high pressure limiting switch on the high side of the A/C line.

[This message has been edited by phonedawgz (edited 10-22-2014).]

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BZAnathema
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Report this Post10-22-2014 04:45 PM Click Here to See the Profile for BZAnathemaSend a Private Message to BZAnathemaEdit/Delete MessageReply w/QuoteDirect Link to This Post
There's a thread entitled "4.9 wiring thread" or similar wording that should help you out. I've been poring over that and my diagrams for a while.
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Arns85GT
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Report this Post10-22-2014 05:43 PM Click Here to See the Profile for Arns85GTSend a Private Message to Arns85GTEdit/Delete MessageReply w/QuoteDirect Link to This Post
I have the carb'd 4.9 no regrets. More power and simple to administer. I don't think I'd take on the fuely setup but I can understand your temptation. Good luck with it.
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olejoedad
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Report this Post10-22-2014 07:07 PM Click Here to See the Profile for olejoedadSend a Private Message to olejoedadEdit/Delete MessageReply w/QuoteDirect Link to This Post
Fuel injection is easy. Yeah, there are a lot of wires, but you can only work on one wire at a time......
Take your time and double check your work.

Carbed having more power? Debatable, but doubtful.....
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Report this Post10-22-2014 07:36 PM Click Here to See the Profile for phonedawgzClick Here to visit phonedawgz's HomePageSend a Private Message to phonedawgzEdit/Delete MessageReply w/QuoteDirect Link to This Post
EFI > CARB
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racingfortheson
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Report this Post10-22-2014 08:25 PM Click Here to See the Profile for racingforthesonSend a Private Message to racingforthesonEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by Arns85GT:

I have the carb'd 4.9 no regrets. More power and simple to administer. I don't think I'd take on the fuely setup but I can understand your temptation. Good luck with it.


I was fallowing your build then just came up with a complete car and thought I would just keep the EFI.

Why would it need to be programmed for a 4 speed? The engine has no control over the manual transmission. And with the bypass box ($15 on eBay) why would I need it removed from the ECM?

THIS IS NOT A " EFI VS CARB" THREAD.
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Arns85GT
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Report this Post10-22-2014 08:58 PM Click Here to See the Profile for Arns85GTSend a Private Message to Arns85GTEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by olejoedad:


Carbed having more power? Debatable, but doubtful.....


Read 'em and weep

https://www.fiero.nl/forum/Forum2/HTML/133867.html
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Report this Post10-22-2014 08:59 PM Click Here to See the Profile for Arns85GTSend a Private Message to Arns85GTEdit/Delete MessageReply w/QuoteDirect Link to This Post

Arns85GT

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Member since Jul 2003
 
quote
Originally posted by racingfortheson:


I was fallowing your build then just came up with a complete car and thought I would just keep the EFI.

Why would it need to be programmed for a 4 speed? The engine has no control over the manual transmission. And with the bypass box ($15 on eBay) why would I need it removed from the ECM?

THIS IS NOT A " EFI VS CARB" THREAD.


You are right.

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racingfortheson
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Report this Post10-22-2014 10:28 PM Click Here to See the Profile for racingforthesonSend a Private Message to racingforthesonEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by Arns85GT:


You are right.


Right about the computer not needing to be flashed if I run a manual?
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phonedawgz
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Report this Post10-22-2014 11:00 PM Click Here to See the Profile for phonedawgzClick Here to visit phonedawgz's HomePageSend a Private Message to phonedawgzEdit/Delete MessageReply w/QuoteDirect Link to This Post
Do you want a working check engine light? It will be on constant.

No transmission hooked up will mean the ECM will have constant faults. That along with any other inputs that the ECM might be looking for that are missing. You will also have faults from the missing ancient vacuum cruise control.

Depending on the ECM, you can also get faults on the outputs. For example on a 3800 swap, if the fuel pump relay output of the PCM isn't connected to a relay coil it will show a fault. Same thing with the high speed fan. OBD2 does this quite a bit. Not sure if the 2240 monitors any/some/all outputs to see if there is a load out there.

If you want to get away without having the computer programmed you will also need to purchase a VATs signal generator, or you will have to take take the vats module, and the key reader and stick them somewhere under a seat and hope they don't fail.

[This message has been edited by phonedawgz (edited 10-22-2014).]

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Report this Post10-23-2014 12:56 AM Click Here to See the Profile for zzzhuhSend a Private Message to zzzhuhEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by phonedawgz:

Do you want a working check engine light? It will be on constant.

No transmission hooked up will mean the ECM will have constant faults. That along with any other inputs that the ECM might be looking for that are missing. You will also have faults from the missing ancient vacuum cruise control.

Depending on the ECM, you can also get faults on the outputs. For example on a 3800 swap, if the fuel pump relay output of the PCM isn't connected to a relay coil it will show a fault. Same thing with the high speed fan. OBD2 does this quite a bit. Not sure if the 2240 monitors any/some/all outputs to see if there is a load out there.

If you want to get away without having the computer programmed you will also need to purchase a VATs signal generator, or you will have to take take the vats module, and the key reader and stick them somewhere under a seat and hope they don't fail.



This.

Not sure I enjoy his avatar tho

I have a 91 Seville that has the 4.9L. You should realize that the car utilizes an on board computer even tho it isn't OBDII.

This car has so many sensors and is constantly monitoring everything. You can't just take the engine and plug it into the 4 speed.
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racingfortheson
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Report this Post10-23-2014 01:39 AM Click Here to See the Profile for racingforthesonSend a Private Message to racingforthesonEdit/Delete MessageReply w/QuoteDirect Link to This Post
Well, the carb setup is sounding much better again. What does all this computer flashing cost? I looked at the price for the wire harness and it is about $500!!! That is almost what I paid for the complete running caddy.
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Report this Post10-23-2014 01:45 AM Click Here to See the Profile for phonedawgzClick Here to visit phonedawgz's HomePageSend a Private Message to phonedawgzEdit/Delete MessageReply w/QuoteDirect Link to This Post
To clarify

Via the climate control panel you can view the ECM error codes. Something also to think about is that GM since they put that functionality into the climate control panel, left off the ALDL blinking check engine light to see the code function.

So you need to use an ALDL scanner, or ALDL cable and laptop or android, or bluetooth ALDL adapter to view the error codes. You however get the ability to see the sensors and view the ECM outputs also.

I do sell the ALDL cables and the bluetooth adapter - http://reddevilriver.com/aldl.html

The android app is by a third party - https://play.google.com/sto...roux.aldldroid&hl=en
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Report this Post10-23-2014 01:46 AM Click Here to See the Profile for phonedawgzClick Here to visit phonedawgz's HomePageSend a Private Message to phonedawgzEdit/Delete MessageReply w/QuoteDirect Link to This Post

phonedawgz

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$110 to for the reprogramming.
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racingfortheson
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Report this Post10-23-2014 01:55 AM Click Here to See the Profile for racingforthesonSend a Private Message to racingforthesonEdit/Delete MessageReply w/QuoteDirect Link to This Post
Not worried about the trouble code light. I have a buddy with a full Snap-on scanner. I just want it to run and drive. A/C and cruse would be awesome. This is a budget swap and why I didn't try the SC 3.8 engine. (I also like the idea of a V8 in this little car) parts for the carb set up would be $200-$300. Just thought if I can do the swap and cost close to the same as buying a carb and stuff, then why not.
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Report this Post10-23-2014 01:59 AM Click Here to See the Profile for racingforthesonSend a Private Message to racingforthesonEdit/Delete MessageReply w/QuoteDirect Link to This Post

racingfortheson

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quote
Originally posted by phonedawgz:

$110 to for the reprogramming.


Just seen this. That is a fair price.
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phonedawgz
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Report this Post10-23-2014 10:03 AM Click Here to See the Profile for phonedawgzClick Here to visit phonedawgz's HomePageSend a Private Message to phonedawgzEdit/Delete MessageReply w/QuoteDirect Link to This Post
Use GM's digital cruise servo instead of the 4.9 ECM controlled POS vacuum-electromechanical cruise.
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racingfortheson
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Report this Post10-26-2014 02:09 AM Click Here to See the Profile for racingforthesonSend a Private Message to racingforthesonEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by phonedawgz:

Use GM's digital cruise servo instead of the 4.9 ECM controlled POS vacuum-electromechanical cruise.


After I send you my ECM, is all I need to do is get the servo and wire it in?
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Report this Post10-26-2014 03:17 AM Click Here to See the Profile for FieroseverywhereSend a Private Message to FieroseverywhereEdit/Delete MessageReply w/QuoteDirect Link to This Post
A stock 4.9 uses the PCM (power train control module) to monitor and control the engine and transaxel. It also communicates with the BCM (body computer module). The BCM is what runs the on-board scanner/diagnostic system via displays on the ECC (electronic climate control), FDC (fuel data center), etc. The following sensors and switches are monitored and some can be adjusted manually and automatically to compensate for problems...

INPUTS:
pass-key theft deterrent
heated windshield
servo position
cam sensor
HEI module (dist ref)
throttle switch
set/coast
resume/accel
cruise on/off
throttle position
coolant temp
manifold temp
battery voltage
manifold pressure
power steering pressure switch
VCC brake switch(auto trans)
PRNDL switch
ignition switch
oxygen sensor
ALDL request

OUTPUTS:
computer command ride controller
HEI module (bypass est)
idle speed controller
cruise control solenoids
check engine light
a/c relay
fuel pump relay
VCC solenoid
VCC mod solenoid
shift A solenoid
shift B solenoid
low fan relay
high fan relay
speedometer
injectors

The system is pretty complex and very in depth. It is a full time monitoring, data logging, code reading, wiring checking, switch testing, and switch output controlling system with the ability to compensate for many conditional changes automatically. The TPS (throttle position sensor) learn function compensates for carbon buildup on the throttle body for example. I've never seen another car with this complex of a system built in before. Pretty interesting actually and could be put into a fiero if one were a glutton for wiring punishment. he he. The 4.9 and 2240 PCM were one of the highest technology engine/computer setups of their time. It was basically the peak of OBD1 technology with a few exceptions (93-95 northstar, etc.). The engine died with OBD1. The service manual is a freaking phone book!

The 4.9 also has a few outputs that can't be ignored.

During wiring you need to put 12v to the power steering input on the PCM or the it will reduce engine output. A missing VSS (vehicle speed sensor) signal to the PCM will cause a similar effect. For manual install the auto trans inputs on the PCM must also be wired correctly to avoid issues with the ISC (idle speed control module). EGR is very difficult to remove as it effects many of the tables in the PCM programming.

The good news is most of issues are simple and PCM programming can solve a lot of them. You also get the option to adjust tire size to anything you can fit wheel wells, within reason. Cooling fan turn on/off temps can be set to whatever you want. And the 2240 PCM can control two fans. You can also adjust base and moving idle speeds which helps a lot for manual installs. Its well worth it in the long run. The simplest and usually the cheapest in long run is the have the chip reprogrammed and build your own wiring harness. Its time consuming but still only one wire at a time.

Oops. sorry for the long winded explanations. I can't sleep tonight.

[This message has been edited by Fieroseverywhere (edited 10-26-2014).]

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olejoedad
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Report this Post10-26-2014 06:20 AM Click Here to See the Profile for olejoedadSend a Private Message to olejoedadEdit/Delete MessageReply w/QuoteDirect Link to This Post
Good post!
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Dennis LaGrua
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Report this Post10-26-2014 01:26 PM Click Here to See the Profile for Dennis LaGruaSend a Private Message to Dennis LaGruaEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by racingfortheson:


I was fallowing your build then just came up with a complete car and thought I would just keep the EFI.

Why would it need to be programmed for a 4 speed? The engine has no control over the manual transmission. And with the bypass box ($15 on eBay) why would I need it removed from the ECM?

THIS IS NOT A " EFI VS CARB" THREAD.


But It is hoped that we can think of this forum as a place for debate without the adversity that sometimes accompanies it. I see nothing wrong with pointing out the advantages and disadvantages of carb vs EFI as members view them. I believe that this fits into the information presented on this thread.

------------------
" THE BLACK PARALYZER" -87GT 3800SC Series III engine, custom ZZP /Frozen Boost Intercooler setup, 3.4" Pulley, Powerlog manifold, Northstar TB, LS1 MAF, 3" Flotech Afterburner Exhaust, Autolite 104's, MSD wires, Custom CAI, 4T65eHD w. custom axles, HP Tuners VCM Suite.
"THE COLUSSUS"
87GT - ALL OUT 3.4L Turbocharged engine, Garrett Hybrid Turbo, MSD ign., modified TH125H
" ON THE LOOSE WITHOUT THE JUICE "

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racingfortheson
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Report this Post10-26-2014 09:21 PM Click Here to See the Profile for racingforthesonSend a Private Message to racingforthesonEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by Dennis LaGrua:


But It is hoped that we can think of this forum as a place for debate without the adversity that sometimes accompanies it. I see nothing wrong with pointing out the advantages and disadvantages of carb vs EFI as members view them. I believe that this fits into the information presented on this thread.



Nope, lol

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racingfortheson
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Report this Post10-26-2014 09:27 PM Click Here to See the Profile for racingforthesonSend a Private Message to racingforthesonEdit/Delete MessageReply w/QuoteDirect Link to This Post

racingfortheson

377 posts
Member since Aug 2013
 
quote
Originally posted by Fieroseverywhere:

A stock 4.9 uses the PCM (power train control module) to monitor and control the engine and transaxel. It also communicates with the BCM (body computer module). The BCM is what runs the on-board scanner/diagnostic system via displays on the ECC (electronic climate control), FDC (fuel data center), etc. The following sensors and switches are monitored and some can be adjusted manually and automatically to compensate for problems...

INPUTS:
pass-key theft deterrent
heated windshield
servo position
cam sensor
HEI module (dist ref)
throttle switch
set/coast
resume/accel
cruise on/off
throttle position
coolant temp
manifold temp
battery voltage
manifold pressure
power steering pressure switch
VCC brake switch(auto trans)
PRNDL switch
ignition switch
oxygen sensor
ALDL request

OUTPUTS:
computer command ride controller
HEI module (bypass est)
idle speed controller
cruise control solenoids
check engine light
a/c relay
fuel pump relay
VCC solenoid
VCC mod solenoid
shift A solenoid
shift B solenoid
low fan relay
high fan relay
speedometer
injectors

The system is pretty complex and very in depth. It is a full time monitoring, data logging, code reading, wiring checking, switch testing, and switch output controlling system with the ability to compensate for many conditional changes automatically. The TPS (throttle position sensor) learn function compensates for carbon buildup on the throttle body for example. I've never seen another car with this complex of a system built in before. Pretty interesting actually and could be put into a fiero if one were a glutton for wiring punishment. he he. The 4.9 and 2240 PCM were one of the highest technology engine/computer setups of their time. It was basically the peak of OBD1 technology with a few exceptions (93-95 northstar, etc.). The engine died with OBD1. The service manual is a freaking phone book!

The 4.9 also has a few outputs that can't be ignored.

During wiring you need to put 12v to the power steering input on the PCM or the it will reduce engine output. A missing VSS (vehicle speed sensor) signal to the PCM will cause a similar effect. For manual install the auto trans inputs on the PCM must also be wired correctly to avoid issues with the ISC (idle speed control module). EGR is very difficult to remove as it effects many of the tables in the PCM programming.

The good news is most of issues are simple and PCM programming can solve a lot of them. You also get the option to adjust tire size to anything you can fit wheel wells, within reason. Cooling fan turn on/off temps can be set to whatever you want. And the 2240 PCM can control two fans. You can also adjust base and moving idle speeds which helps a lot for manual installs. Its well worth it in the long run. The simplest and usually the cheapest in long run is the have the chip reprogrammed and build your own wiring harness. Its time consuming but still only one wire at a time.

Oops. sorry for the long winded explanations. I can't sleep tonight.




Great post. Im going to get it reprogrammed and build my owe harness. Just didn't know if I could test the engine before I got it programmed
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stickpony
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Report this Post10-27-2014 08:53 PM Click Here to See the Profile for stickponyClick Here to visit stickpony's HomePageSend a Private Message to stickponyEdit/Delete MessageReply w/QuoteDirect Link to This Post
 
quote
Originally posted by Dennis LaGrua:


But It is hoped that we can think of this forum as a place for debate without the adversity that sometimes accompanies it. I see nothing wrong with pointing out the advantages and disadvantages of carb vs EFI as members view them. I believe that this fits into the information presented on this thread.



i agree with Dennis here. Carbs on a 4.9L work very well. its been done many times, and they don't suffer at all from power loss if done properly. Naturally, the fuel economy isn't quite as good, but its not a huge difference if it is dialed in correctly.

I myself am an EFI man, and the sequential fuel injection of the caddy 4.9L is particularly efficient, but to each their own.
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