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New Product - Map Sensor Covers by toddshotrods
Started on: 08-21-2007 02:49 AM
Replies: 53
Last post by: toddshotrods on 01-12-2010 10:18 PM
toddshotrods
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Report this Post08-21-2007 02:49 AM Click Here to See the Profile for toddshotrodsClick Here to visit toddshotrods's HomePageSend a Private Message to toddshotrodsDirect Link to This Post
From the other thread:
 
quote
Originally posted by randye:

I would really like to have a nice polished aluminum cover to dress-up the MAP sensor.



Just a shallow, open bottom, aluminum "box" with 2 holes that match up to the existing screws for the MAP sensor so it could be installed with minimal effort.

It would really help the looks of the engine compartment and should be a fairly inexpensive piece.

 
quote
Originally posted by randye:

Slightly revised sketch.
You need a couple of access slots to get to the MAP sensor screws!
Anyway, you get the idea....


 
quote
Originally posted by randye:

OK...
Sketch revised..AGAIN
The slots need to be on both sides, so that you can simply loosen the MAP sensor screws and slip the cover over the sensor, (one side between the sensor and the bracket), and then just retighten the screws. Installation time would be probably 20 seconds or less



This is the prototype. It is a fabricated part, bent from aluminum sheet, TIG-welded on the corners, and hand finished. It was obviously not ready to be polished yet (needed more sandpaper time) but I wanted to give a sneak peek of what it will look like. Besides final finishing, it needs the bottom cut flat, and the mounting slots cut in.

I am fairly certain the price will be $25 + shipping. Versions with the TIG welds still showing, and fully polished, (my favorite) will be available for slightly less. I plan to do at least a dozen of them soon (more if there is enough demand) and have them here ready to be shipped. Preferred payment method is Paypal, but I will also accept checks and money orders (part would be shipped after payment clears). More specific payment information will be posted here when the time comes...

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Report this Post08-21-2007 02:52 AM Click Here to See the Profile for F-I-E-R-OSend a Private Message to F-I-E-R-ODirect Link to This Post
First customer for the polished version.
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Report this Post08-21-2007 02:59 AM Click Here to See the Profile for toddshotrodsClick Here to visit toddshotrods's HomePageSend a Private Message to toddshotrodsDirect Link to This Post
 
quote
Originally posted by randye:
NICE!
This is looking a lot like what I had in mind.
The slots will need to be on both sides so that you can insert and tighten the screws thru the MAP sensor.
I'm assuming these will be polished as well?

I want the first one! Let me know how to make payment arrangements....

That might make him ^ ! Would a close second do?

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[This message has been edited by toddshotrods (edited 08-21-2007).]

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Report this Post08-21-2007 09:17 AM Click Here to See the Profile for randyeClick Here to visit randye's HomePageSend a Private Message to randyeDirect Link to This Post
 
quote
Originally posted by toddshotrods:



This is the prototype. It is a fabricated part, bent from aluminum sheet, TIG-welded on the corners, and hand finished. It was obviously not ready to be polished yet (needed more sandpaper time) but I wanted to give a sneak peek of what it will look like. Besides final finishing, it needs the bottom cut flat, and the mounting slots cut in.

I am fairly certain the price will be $25 + shipping. Versions with the TIG welds still showing, and fully polished, (my favorite) will be available for slightly less. I plan to do at least a dozen of them soon (more if there is enough demand) and have them here ready to be shipped. Preferred payment method is Paypal, but I will also accept checks and money orders (part would be shipped after payment clears). More specific payment information will be posted here when the time comes...



WOW WOW WOW..

It looks Fantastic!
Let me know when to send $ your way. Like I said, I want the the #1 production version. (finished corners, polished, etc.), afterall it was *my* idea
I'll also get some nice photos of it installed for you to use in advertising them.
You might be wise to plan on making more than a dozen of them. I have a feeling that these are going to sell pretty well for you.
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Report this Post08-21-2007 09:32 AM Click Here to See the Profile for randyeClick Here to visit randye's HomePageSend a Private Message to randyeDirect Link to This Post

randye

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Just thinking about this little part some more, I thought you might also want to offer them unpolished as some folks might want to paint or powdercoat them to match their intake manifold.....just a thought.

I still want mine fully finished and polished......love the little bit of extra *bling*
Plus I always thought the MAP sensor is UGLY and it's right on top for all to see.....this is going to look great.

[This message has been edited by randye (edited 08-21-2007).]

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Report this Post08-21-2007 10:03 AM Click Here to See the Profile for toddshotrodsClick Here to visit toddshotrods's HomePageSend a Private Message to toddshotrodsDirect Link to This Post
 
quote
Originally posted by randye:
WOW WOW WOW..

It looks Fantastic!
Let me know when to send $ your way. Like I said, I want the the #1 production version. (finished corners, polished, etc.), afterall it was *my* idea
I'll also get some nice photos of it installed for you to use in advertising them.
You might be wise to plan on making more than a dozen of them. I have a feeling that these are going to sell pretty well for you.

Sounds great, and I hope you're right about the demand for these.

 
quote
Originally posted by randye:

Just thinking about this little part some more, I thought you might also want to offer them unpolished as some folks might want to paint or powdercoat them to match their intake manifold.....just a thought.

I still want mine fully finished and polished......love the little bit of extra *bling*
Plus I always thought the MAP sensor is UGLY and it's right on top for all to see.....this is going to look great.


I am going to figure out the pricing for the four standard versions:
    * Natural finish, TIG-welded
    * Natural finish, smooth
    * Polished, TIG-welded
    * Polished, smooth


I will also consider special requests (for a special price, of course ).

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[This message has been edited by toddshotrods (edited 08-21-2007).]

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Report this Post08-21-2007 10:48 AM Click Here to See the Profile for yellowstoneSend a Private Message to yellowstoneDirect Link to This Post
I also like the idea of the engraved cover: http://fiero.homestead.com/files/mapsensors.htm

I actually ordered these at one point but they never arrived but I got my money back.
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Report this Post08-21-2007 12:32 PM Click Here to See the Profile for toddshotrodsClick Here to visit toddshotrods's HomePageSend a Private Message to toddshotrodsDirect Link to This Post
What happened, how much was it, and I do have some back-burner thoughts about billet and cast versions...

 
quote
Originally posted by toddshotrods:
...You guys tell me how much you want to pay for them (reasonable price ) and I figure out if I can accomodate. If so, I'll make some and have them ready when you need them. I have some ideas for something really nice, but first I need to know what it's worth to you...

 
quote
Originally posted by randye:
I can only speak for myself, but somewhere in the $25-$30 range for a professional looking polished part would get my order immediately.This doesn't need to be a "heavy duty" part, it's an appearance item afterall. Seems like it could be cut out and bent up from light gage material. Might not even need the corners welded if it folds up nice and straight....I think that a fully machined billet aluminum part might be "overkill" for this. At the right price for a nice looking little part like this you would almost certainly catch a lot of Fiero owners attention.

 
quote
Originally posted by toddshotrods:
...Agreed, I was thinking cast. I look into a fabricated cover as a starting point, and then adding a cast cover as an option later...
I couldn't do that. It has to be one-piece or welded up, but I will deliver a quality part in the price range you quoted.

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Report this Post08-21-2007 09:00 PM Click Here to See the Profile for randyeClick Here to visit randye's HomePageSend a Private Message to randyeDirect Link to This Post
 
quote
Originally posted by yellowstone:

I also like the idea of the engraved cover: http://fiero.homestead.com/files/mapsensors.htm

I actually ordered these at one point but they never arrived but I got my money back.


Those are very nice too.
Probably more $ as they appear to be machined from billet.
I think the "FIERO" engraving might be redundant if you have an engraved manifold though, plus it would sit 90 degreees to the manifold engraved text...might look strange?
The ribbed look matches the ribs in the manifold...that's real nice too.
Guess I didn't have an original idea though huh?
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Report this Post08-21-2007 09:34 PM Click Here to See the Profile for fieroluvSend a Private Message to fieroluvDirect Link to This Post
Any chance in an anodized version?
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Report this Post08-21-2007 09:40 PM Click Here to See the Profile for FIER086Send a Private Message to FIER086Direct Link to This Post
todshotrods,

I might want to buy one from you, but I am not sure which one. Maybe I'll wait to see what they look like on other peoples cars.

keep me posted

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Report this Post08-21-2007 10:00 PM Click Here to See the Profile for User00013170Send a Private Message to User00013170Direct Link to This Post
 
quote
Originally posted by yellowstone:

I also like the idea of the engraved cover: http://fiero.homestead.com/files/mapsensors.htm

I actually ordered these at one point but they never arrived but I got my money back.


Those machined, not welded up. But, that said the welded ones in the thread look impressive.

[This message has been edited by User00013170 (edited 08-21-2007).]

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Report this Post08-21-2007 10:00 PM Click Here to See the Profile for Kyle1016Send a Private Message to Kyle1016Direct Link to This Post
Hey todd, Put me in line for a polished one!
They look awesome.
Thanks!
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Report this Post08-22-2007 04:17 AM Click Here to See the Profile for toddshotrodsClick Here to visit toddshotrods's HomePageSend a Private Message to toddshotrodsDirect Link to This Post
 
quote
Originally posted by randye:
...Guess I didn't have an original idea though huh?

...there's nothing new under the sun...

I like the idea though, and am glad you asked for them.
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[This message has been edited by toddshotrods (edited 08-22-2007).]

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Report this Post08-22-2007 04:21 AM Click Here to See the Profile for toddshotrodsClick Here to visit toddshotrods's HomePageSend a Private Message to toddshotrodsDirect Link to This Post

toddshotrods

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Member since Aug 2004
 
quote
Originally posted by fieroluv:

Any chance in an anodized version?

I would like to offer anodized. I would probably have to make a LOT of them to make it worth it though. I am not opposed to that; just need to see how much demand there is before I decide on the quantity I will ultimately produce. I don't want to end up sitting on a thousand of 'em

Thanks for the compliments and interest guys

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Report this Post08-22-2007 06:37 AM Click Here to See the Profile for hyperv6Send a Private Message to hyperv6Direct Link to This Post
Will this retain heat that could break down the map faster?

I aasumed it was where it wass to keep ity as cool as they could in the compartment.

Any idea?
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Report this Post08-22-2007 09:08 AM Click Here to See the Profile for randyeClick Here to visit randye's HomePageSend a Private Message to randyeDirect Link to This Post
 
quote
Originally posted by hyperv6:

Will this retain heat that could break down the map faster?

I aasumed it was where it wass to keep ity as cool as they could in the compartment.

Any idea?


This might actually act as sort of a heat sink. The thin aluminum tansfers heat pretty well, plus there will be an air space around the MAP under the cover.
I personally don't think it will be a problem. I'll let you know after I have mine installed awhile

[This message has been edited by randye (edited 08-22-2007).]

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Report this Post08-22-2007 11:36 AM Click Here to See the Profile for toddshotrodsClick Here to visit toddshotrods's HomePageSend a Private Message to toddshotrodsDirect Link to This Post
 
quote
Originally posted by randye:
This might actually act as sort of a heat sink. The thin aluminum tansfers heat pretty well, plus there will be an air space around the MAP under the cover.
I personally don't think it will be a problem. I'll let you know after I have mine installed awhile

 
quote
Originally posted by randye:
This might actually act as sort of a heat sink. The thin aluminum tansfers heat pretty well, plus there will be an air space around the MAP under the cover.
I personally don't think it will be a problem. I'll let you know after I have mine installed awhile

I purposely made sure the cover is not a snug fit over the sensor to give it some "breathing room".

It doesn't seem like the sensor is extremely senstive to heat because they mounted it directly to the aluminum intake. Also, I tried to use the sansor off my 3100SFI to design the part because it uses the same part number. When I looked for it I couldn't find it, and am assuming it is under the aluminum upper intake. I pulled the engine, so I know it hasn't been moved and there is a vacuum line running under the intake. I had to pull one off another engine that uses the same part number.

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[This message has been edited by toddshotrods (edited 08-22-2007).]

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Report this Post08-22-2007 11:56 AM Click Here to See the Profile for Mr.PBodyClick Here to visit Mr.PBody's HomePageSend a Private Message to Mr.PBodyDirect Link to This Post
Got any ready? I am down in Cincy and would love to buy one off you. If my 2.8 can't be fast, its going to be sexy.
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Report this Post08-22-2007 12:19 PM Click Here to See the Profile for toddshotrodsClick Here to visit toddshotrods's HomePageSend a Private Message to toddshotrodsDirect Link to This Post
Not yet but soon. I am listening to the comments in this thread to be certain... I want to be sure I am not forgetting anything - like the heat issue. I don't want to produce a bolt-on problem. I am also gauging demand to determine how much supply.

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Report this Post08-22-2007 04:01 PM Click Here to See the Profile for randyeClick Here to visit randye's HomePageSend a Private Message to randyeDirect Link to This Post
Todd,
I'm going to recommend going back to the configuration shown in the 2nd of my sketches, with the round holes on one side and slots on the other.
The difference will be that the orientation will be 180 degrees from how I have shown it.
This will result in having just two round holes showing for screw access instead of the slots, which will look much cleaner.
It will still install very easily by simply loosening the 2 MAP sensor screws, slipping the cover slots over the screws between the sensor and bracket and re-tightening the screws thru the two round holes.

(Thought of this after seeing the billet ones that Yellowstone brought up.)
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Report this Post08-22-2007 04:22 PM Click Here to See the Profile for RWDPLZSend a Private Message to RWDPLZDirect Link to This Post
I've seen these at Fiero shows, the ones I've seen have fins like computer heatsinks to help dissipate heat. I remember one was even painted like the Fiero intake.

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[This message has been edited by RWDPLZ (edited 08-22-2007).]

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Report this Post08-22-2007 05:28 PM Click Here to See the Profile for 3.8 SCSend a Private Message to 3.8 SCDirect Link to This Post
Let me know when they are ready! I'm in!

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Report this Post08-22-2007 05:52 PM Click Here to See the Profile for SILVERMISTSend a Private Message to SILVERMISTDirect Link to This Post
Put me down for a polished one.

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Report this Post08-22-2007 10:09 PM Click Here to See the Profile for toddshotrodsClick Here to visit toddshotrods's HomePageSend a Private Message to toddshotrodsDirect Link to This Post
 
quote
Originally posted by randye:
...I'm going to recommend going back to the configuration shown in the 2nd of my sketches, with the round holes on one side and slots on the other....(Thought of this after seeing the billet ones that Yellowstone brought up.)


I noticed that as well, and agree 100%

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[This message has been edited by toddshotrods (edited 08-24-2007).]

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Report this Post08-24-2007 04:42 PM Click Here to See the Profile for toddshotrodsClick Here to visit toddshotrods's HomePageSend a Private Message to toddshotrodsDirect Link to This Post
I need to know a couple things before I make a few of these.

    * The socket size of the head of the factory screws that hold the MAP sensor on. I want to see if I can make the hole in the front big enough for a socket to pass through.
    * If the factory screws are long enough, with enough thread depth, to accomodate the cover. The covers are 1/16th (.0625) inch thick.


I am going to drill and slot the prototype; and show pics here with a MAP sensor this weekend. Next week I plan to have some ready to ship. I haven't really decided how many yet for first batch. I just waited for a little bit to make sure that no other serious issues surfaced.

Thanks for your patience

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Report this Post08-24-2007 06:49 PM Click Here to See the Profile for randyeClick Here to visit randye's HomePageSend a Private Message to randyeDirect Link to This Post
 
quote
Originally posted by toddshotrods:

I need to know a couple things before I make a few of these.

    * The socket size of the head of the factory screws that hold the MAP sensor on. I want to see if I can make the hole in the front big enough for a socket to pass through.
    * If the factory screws are long enough, with enough thread depth, to accomodate the cover. The covers are 1/16th (.0625) inch thick.


I am going to drill and slot the prototype; and show pics here with a MAP sensor this weekend. Next week I plan to have some ready to ship. I haven't really decided how many yet for first batch. I just waited for a little bit to make sure that no other serious issues surfaced.

Thanks for your patience



The factory screws have a hex head and take a 7mm socket.

The factory mounting screws pass thru the bracket by a good 1/4 inch or more. They are plenty long enough for a 1/16th" wall thickness of the cover to slip between the sensor and the bracket...with length to spare.

[This message has been edited by randye (edited 08-24-2007).]

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Report this Post08-24-2007 09:36 PM Click Here to See the Profile for 87GT_97114Click Here to visit 87GT_97114's HomePageSend a Private Message to 87GT_97114Direct Link to This Post
Info for the 4.9ers out there. The part #s are different but the dimensions of the 4.9 unit are identical.
That said, I'd like a smooth polished one when available.

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Report this Post08-24-2007 10:45 PM Click Here to See the Profile for toddshotrodsClick Here to visit toddshotrods's HomePageSend a Private Message to toddshotrodsDirect Link to This Post
Good deal, and thanks for posting the 4.9 info

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Report this Post08-26-2007 10:51 PM Click Here to See the Profile for toddshotrodsClick Here to visit toddshotrods's HomePageSend a Private Message to toddshotrodsDirect Link to This Post
 
quote
Originally posted by toddshotrods:
...I am going to drill and slot the prototype; and show pics here with a MAP sensor this weekend. Next week I plan to have some ready to ship...

Sorry I'm running a little behind. Should have the pictures posted tomorrow. I'll try my best to have at least six of them ready this week.

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Report this Post08-28-2007 03:17 AM Click Here to See the Profile for toddshotrodsClick Here to visit toddshotrods's HomePageSend a Private Message to toddshotrodsDirect Link to This Post

My 7mm socket measured .448" (external diameter), so I drilled 1/2" (.500) holes in the front. The holes on the MAP sensor itself are a bit under a quarter-inch, so I made the slots 1/4" (.250) wide to allow a little "wiggle room" when installing the cover. I cut the slot and holes to allow for a few millimeters air space over the sensor inside. My sensor is also recessed a bit in the middle of the top surface, which would allow more clearance.

Please keep in mind that this piece is just a prototype. It has flaws in it that the production covers should not have, and it has been handled a LOT. What I am trying to develop with this piece is the process and time for each step in the production of the covers; and I have to set up dedicatd fixtures to provide consistency.

If I can pull it off (with timing) I would like to have six covers ready to ship by the weekend (early next week at the latest). If there are no problems, and everyone is satisfied with the results of these, I should have more on the shelves for purchase, soon afterwards.

Feedback?

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Report this Post08-28-2007 02:40 PM Click Here to See the Profile for randyeClick Here to visit randye's HomePageSend a Private Message to randyeDirect Link to This Post
 
quote
Originally posted by toddshotrods:


My 7mm socket measured .448" (external diameter), so I drilled 1/2" (.500) holes in the front. The holes on the MAP sensor itself are a bit under a quarter-inch, so I made the slots 1/4" (.250) wide to allow a little "wiggle room" when installing the cover. I cut the slot and holes to allow for a few millimeters air space over the sensor inside. My sensor is also recessed a bit in the middle of the top surface, which would allow more clearance.

Please keep in mind that this piece is just a prototype. It has flaws in it that the production covers should not have, and it has been handled a LOT. What I am trying to develop with this piece is the process and time for each step in the production of the covers; and I have to set up dedicatd fixtures to provide consistency.

If I can pull it off (with timing) I would like to have six covers ready to ship by the weekend (early next week at the latest). If there are no problems, and everyone is satisfied with the results of these, I should have more on the shelves for purchase, soon afterwards.

Feedback?



This is looking REAL good so far Todd.
By keeping the socket access holes at .500 dia. I'm thinking it might be easy to find a couple of plastic or metal hole plugs to really finish it off nice.
I'm not suggesting you need to include them, just that people can put them in easily if they want.
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toddshotrods
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Report this Post08-28-2007 11:28 PM Click Here to See the Profile for toddshotrodsClick Here to visit toddshotrods's HomePageSend a Private Message to toddshotrodsDirect Link to This Post
 
quote
Originally posted by randye:
This is looking REAL good so far Todd.
By keeping the socket access holes at .500 dia. I'm thinking it might be easy to find a couple of plastic or metal hole plugs to really finish it off nice.
I'm not suggesting you need to include them, just that people can put them in easily if they want.


Good point

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chrisgtp
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Report this Post08-29-2007 03:23 PM Click Here to See the Profile for chrisgtpSend a Private Message to chrisgtpDirect Link to This Post
with a quik search i found these these

http://cgi.ebay.com/ebaymot...308523QQcmdZViewItem


(and i dont need one LOL) Keeep up the good work
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Report this Post09-05-2007 10:22 AM Click Here to See the Profile for toddshotrodsClick Here to visit toddshotrods's HomePageSend a Private Message to toddshotrodsDirect Link to This Post
I am ready to crank these things out. The problem is a supplier. I was supposed to have three in my hands Friday. Only three because I had a few more "tests" I wanted to put them through before stocking up on a bunch of them. Now, I am wondering if the test was more about whether I can count on the supplier...

I will also be setup for casting aluminum, in my shop, real soon, and may even see how thin of a part I can cast...

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Report this Post09-08-2007 02:58 AM Click Here to See the Profile for BobadooFunkClick Here to visit BobadooFunk's HomePageSend a Private Message to BobadooFunkDirect Link to This Post
waiting!
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Richjk21
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Report this Post09-08-2007 10:05 AM Click Here to See the Profile for Richjk21Send a Private Message to Richjk21Direct Link to This Post
ditto - also watching this one closely
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Report this Post09-08-2007 10:55 AM Click Here to See the Profile for toddshotrodsClick Here to visit toddshotrods's HomePageSend a Private Message to toddshotrodsDirect Link to This Post
Sorry for the delay. I am working on a few options to replace this supplier. I could press him to get the raw boxes faster but that would mean I would have an inconsistent supply of parts. I need to know that I can have them on the shelves, before I announce that they're officially available. Even if I sell out, I need to be able to tell people how long before they're in stock again, and make that happen.

One way or the other I am going to try and have those first three done next week, and in the final testing phase...

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Report this Post09-08-2007 11:09 AM Click Here to See the Profile for Richjk21Send a Private Message to Richjk21Direct Link to This Post
no worries at all .... not trying to make you feel presured at all ... I just think it's a pretty neat concept ... and I like new toys
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Report this Post09-10-2007 05:51 PM Click Here to See the Profile for toddshotrodsClick Here to visit toddshotrods's HomePageSend a Private Message to toddshotrodsDirect Link to This Post
The three raw boxes, for the last tests, are in my hands; ready for final finishing.

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[This message has been edited by toddshotrods (edited 09-10-2007).]

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