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Water Injection Install (w/pics) by X86GT
Started on: 05-13-2004 09:17 PM
Replies: 18
Last post by: fiero86SE28 on 05-15-2004 06:41 PM
X86GT
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Report this Post05-13-2004 09:17 PM Click Here to See the Profile for X86GTClick Here to visit X86GT's HomePageSend a Private Message to X86GTDirect Link to This Post
I finally completed the installation of my water/alcohol injection system and the results have been great! The system is set to start injecting at 5 psi and so far, no detonation (the car always had WOT detonation after the turbo install). Since the installation the boost has been increased from 8 to 10 psi and I've bumped the timing tables up 5 degrees across the board with no detonation noted. I'm planning on bumping the timing up as much as it will handle but will stay at 10 psi due to the fact that this is a stock 88k engine.


After looking over the rear section of the car I opted to mount the pump up front as opposed to the trunk area. This solved the H20 resevoir problem. After I'm completely confident of the system I will flip the pump to the underside of the sparetire tub so its out of sight.


The manifold top was removed to drill and tap the Hobbs switch mounting location. Other options are to tap a vacuum line and mount the switch somewhere off the engine.


I determined this location (below the IAT sensor) to be the best nozzle area on the charge pipe.


The relay was mounted in close proximity to the power block to facilitate installation. 12 volt switched power was pick up from the pink wire in the main wiring loom. 12 volt unswitched ws picked up from the block to the rear left in the photo. Ground to the gnd point below the battery tray.


The LED indicator light can be seen to the left of the boost gauge.


Here's a simple diagram of the wiring

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My X86GT Site

[This message has been edited by X86GT (edited 05-13-2004).]

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TK
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Report this Post05-13-2004 09:18 PM Click Here to See the Profile for TKSend a Private Message to TKDirect Link to This Post
Excellent move! Too many people reject the value of H20 or alcohol injection.
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X86GT
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Report this Post05-13-2004 09:29 PM Click Here to See the Profile for X86GTClick Here to visit X86GT's HomePageSend a Private Message to X86GTDirect Link to This Post
Yeah TK, its working out better (and easier) than I expected. Also, many thanks to you and your excellent program that allows me to easily do what I need to with the spark and fuel tables.

Darn it, I meant for the pictures to show in the post. Gotta fix that....

Rod


Edit: I can't speel tonight...

[This message has been edited by X86GT (edited 05-13-2004).]

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TK
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Report this Post05-13-2004 09:50 PM Click Here to See the Profile for TKSend a Private Message to TKDirect Link to This Post
Thanks Rod, I appreciate that!
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mcaanda
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Report this Post05-14-2004 01:24 AM Click Here to See the Profile for mcaandaSend a Private Message to mcaandaDirect Link to This Post
Looks great! I have always been fascinated by this mod, yet have not had anything that I can actually do it to

I was wondering about the placement of the nozzle being that it's right there in front of the AIT.

Is that not going to cause some issues being that you are going to spraying the AIT sensor w/ H2o / alcohol, or is it in such a fine mist, and the addition of pressure w/ the flow of air going past going to negate this fact?

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hugh
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Report this Post05-14-2004 06:48 AM Click Here to See the Profile for hughSend a Private Message to hughDirect Link to This Post
I used an Aquamist and added a water level sensor so the motor wouldn't run when the water level was too low.Those pumps are too expensive to take a chance on running them dry.

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#1112
Question my ability,question my intelligence,never question my integrity!

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TaurusThug
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Report this Post05-14-2004 07:47 AM Click Here to See the Profile for TaurusThugSend a Private Message to TaurusThugDirect Link to This Post
how long did that take and how much did it cost? what turbo are you running?

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'86 Fiero GT

www.KylesFiero.tk
www.XoticRydz.tk

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Cajun
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Report this Post05-14-2004 08:21 AM Click Here to See the Profile for CajunSend a Private Message to CajunDirect Link to This Post
Great stuff..........How about a parts list?
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Black-Azz-GT
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Report this Post05-14-2004 08:28 AM Click Here to See the Profile for Black-Azz-GTSend a Private Message to Black-Azz-GTDirect Link to This Post
cool! Literaly.

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-Chris

Custom Gun Metal 86 GT
Look here for more pics - https://www.fiero.nl/forum/Forum1/HTML/040573.html

***95 Camaro 3.4 swap, Ported and polished heads and intakes, Ported plenium, 57mm Throttle body, Sprint Headers, CRX CAI, Custom Cam, AFP Regulator, steel vacuum lines, steel braided EGR tube, new Wire Harness, New Exhaust, No Cat, Flowmaster, polished poly dog bone. Isuzu 5 speed, Short through shifter
***Intrax 2" drop springs, Full Polly Suspension, Sencetrack Struts and Shocks, Grand AM brake upgrade, steel braided brake lines, 17" Gun Metal Wheels, Khumo Tires
***Racing Seats, SunPro tach w/ shift light, White face guages, carbon fiber Steering wheel, Carbon Fiber dash accents and custom sphere shift knob,

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X86GT
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Report this Post05-14-2004 10:55 AM Click Here to See the Profile for X86GTClick Here to visit X86GT's HomePageSend a Private Message to X86GTDirect Link to This Post
The picture of the nozzle placement makes it appear closer to the IAT sensor than it actually is. With the flow through the charge pipe I doubt the the sensor is getting sprayed.

If you check my website I have a major parts list and vendors for the system. I haven't done an exact tally but estimate the total cost of parts to be around $140.00 plus or minus a few bucks. The actual install doesn't take long at all. The time consuming portion is tracking and chasing parts.

The turbo is a Garret T-3 .63 A/R

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Ales
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Report this Post05-14-2004 12:46 PM Click Here to See the Profile for AlesSend a Private Message to AlesDirect Link to This Post

Hi X86GT,


Im planning to buy this turbo kit myself, and I just need to know how fast is your car wiht this turbo system, do you have any 1/4 mile times ???, also does the car had detonation also when it was at 8 psi ??? didnt you got rid of the detonation when you relocated the air filter in your car ???


Thanks a lot for your answers ...

Ales

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X86GT
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Report this Post05-14-2004 02:53 PM Click Here to See the Profile for X86GTClick Here to visit X86GT's HomePageSend a Private Message to X86GTDirect Link to This Post
Hi Ales,

Sorry no 1/4 mile times. My best pre-water injection 0-60 G-Tech at 5-6 psi has been 6.24 seconds. Don't know how accurate this is but it works out to approximately 14.75 quarter mile time on the calculator. I'm shooting for a high 5 second average 0-60 (with this old engine). I haven't G-Tech'd the car yet but will soon. I'm still playing with the timing tables.

The car had detonation at 8 psi after initial turbo installation. Not real bad detonation but it was audible and thus damaging to the engine. I attributed a lot of it due to picking up the already hot air from the engine compartment with the kits air intake and filter set-up. So I fabricated a piping set-up to relocate the intake air back to the stock fender well location and tested it on what happened to be a cool day (for South Texas) and everything was great, no detonation. When the ambient air temp came back up the detonation came back with it. Not as severe as before the intake mod but was there none the less. My interim solution was to back the boost off to 5-6 psi which solved the detonation problem until I decided which intercooling set-up to use.

edited for clarity

[This message has been edited by X86GT (edited 05-14-2004).]

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revin
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Report this Post05-14-2004 03:24 PM Click Here to See the Profile for revinSend a Private Message to revinDirect Link to This Post
Very cool !

I wonder if any body has tried it with a 3800SC?

Ok I will ask....will it work for a supercharger? would it really be worth it?

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98 3800SC GTP motor,3.4 pulley, Getrag 5sp.
custom hood, trunk, side scoops, IRM front spoiler, 17" excel's , dk.Shadow Grey

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NotAFieroAnyLonger
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Report this Post05-14-2004 07:12 PM Click Here to See the Profile for NotAFieroAnyLongerSend a Private Message to NotAFieroAnyLongerDirect Link to This Post
 
quote
Originally posted by revin:

Very cool !

I wonder if any body has tried it with a 3800SC?

Ok I will ask....will it work for a supercharger? would it really be worth it?

Please IGNORE that question... He does not need anything else to do...

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aka."SmoothGT"
Custom Built W I D E B O D Y ~ GT!! One of One!!
3.4DOHC/5speed swap coming soon..(gathering part's now!)

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TK
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Report this Post05-14-2004 11:28 PM Click Here to See the Profile for TKSend a Private Message to TKDirect Link to This Post
 
quote
Originally posted by revin:

Very cool !

I wonder if any body has tried it with a 3800SC?

Ok I will ask....will it work for a supercharger? would it really be worth it?

Absolutely.

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Brenander
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Report this Post05-15-2004 05:33 AM Click Here to See the Profile for BrenanderClick Here to visit Brenander's HomePageSend a Private Message to BrenanderDirect Link to This Post
Nice, clean and good looking setup! Maybe I will add a similar system after getting everything to run OK. What spark timing table did you start out with?

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1985 Fiero Twin Turbo
http://www.dtek.chalmers.se/~d99hb

[This message has been edited by Brenander (edited 05-15-2004).]

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Brenander
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Report this Post05-15-2004 05:38 AM Click Here to See the Profile for BrenanderClick Here to visit Brenander's HomePageSend a Private Message to BrenanderDirect Link to This Post

Brenander

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Member since Mar 2002
Also, thanks to TK for your excellent program!

[This message has been edited by Brenander (edited 05-15-2004).]

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X86GT
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Report this Post05-15-2004 08:17 AM Click Here to See the Profile for X86GTClick Here to visit X86GT's HomePageSend a Private Message to X86GTDirect Link to This Post
 
quote
What spark timing table did you start out with?

I'm currently modifying a bin I received from someone else. You have a PM...

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fiero86SE28
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Report this Post05-15-2004 06:41 PM Click Here to See the Profile for fiero86SE28Send a Private Message to fiero86SE28Direct Link to This Post
I'm verrrry naive on Turbo' mods but I do read a lot. Anyway this water injection business cropped up to my knowledge in the mid 70's. I bought a kit from J.C. Whitney (or was it Honest Charlie?) for my slant 6 Dodge van. It was nothing more than a plastic resevoir, some tubing and a remotely located needle valve for fine tuning. The tubing connected to your intake vaccum. I paid less than 20 bucks and it worked well. More pedal power and all that. One could make their own with a needle valve from plumbing supply, a piece of tubing and if money is real tight make your washer bottle double as the resevoir. Water injection in those days was more for densifing the air charge than for cooling.

The item described above is much better of course due to the pressure pump action at W.O.T. and the on-off action. Now back to 2K4 !!

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